A method for nanoimprinting a pattern on an organic polymer substrate, comprising: (a) preparing a soft operational mold, the operational mold comprising a pattern to be replicated to the substrate; (b) soaking the operational mold in a solvent to produce diffusion of solvent to the mold; (c) removing the operational mold from the solvent, and placing it on a surface of the organic polymer substrate to form a structure, and simultaneously (i) heating the structure to a temperature T<Tg, where Tg is the glass transition temperature of the organic polymer; and (ii) applying controlled pressure in a range of 20-300 psi on the mold to effect a penetration into the surface of the organic polymer substrate, thereby to replicate the pattern of the mold to the surface of the substrate; and (d) separating the operational mold from the patterned substrate.

A molded body, comprising a resin and cells, the cells having an average diameter of from 0.03 mm to 0.13 mm, and a number per unit area of the cells at a cross-section of the molded body being no less than 20 cells/mm.sup.2.

An optical unit includes a transparent first substrate, a transparent second substrate, a transparent first projection forming a part of an optical path, and a first aperture configured by black resin filled in a periphery of the first projection between the first substrate and the second substrate.

A method of bonding a first object to a second object includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object including a proximal surface, applying a mechanical pressing force and a mechanical excitation capable to liquefy the thermoplastic material until a flow portion of the thermoplastic material is flowable and penetrates into structures of the second object, and stopping the mechanical excitation and letting the thermoplastic material resolidify to yield a positive-fit connection between the first and the second object. The second object has a region of low density, wherein the protrusion penetrates the region of low density at least partly before the thermoplastic material is made flowable, and wherein the first object includes a protruding portion after the step of letting the thermoplastic material resolidify, the protruding portion at least partly penetrates the region of low density.

A method of bonding a first object to a second object includes the steps of: providing the first object including thermoplastic material in a solid state, providing the second object including a proximal surface, applying a mechanical pressing force and a mechanical excitation capable to liquefy the thermoplastic material until a flow portion of the thermoplastic material is flowable and penetrates into structures of the second object, and stopping the mechanical excitation and letting the thermoplastic material resolidify to yield a positive-fit connection between the first and the second object. The second object has a region of low density, wherein the protrusion penetrates the region of low density at least partly before the thermoplastic material is made flowable, and wherein the first object includes a protruding portion after the step of letting the thermoplastic material resolidify, the protruding portion at least partly penetrates the region of low density.

A laser-welded body includes at least three of resin members, which contain a thermoplastic resin including: a first resin member which is a laser-irradiated subject, has an absorbance a.sub.1 of 0.01 to 0.12; a second resin member which has an absorbance a.sub.2 of 0.1 to 0.9 and includes a butted part where ends of one or more resin members are brought into contact with each other; and a third resin member which has an absorbance a.sub.3 of 0.2 to 3.8, and the absorbances a.sub.2, a.sub.3 exhibited by the second resin member and the third resin member are attributed to the inclusion of nigrosine as a laser beam absorbent therein, and the resin members are overlapped in the above mentioned to form contacted parts at these interfaces, at least a part of the butted part and/or the contacted parts are laser-welded.

A laser-welded body includes at least three of resin members, which contain a thermoplastic resin including: a first resin member which is a laser-irradiated subject, has an absorbance a.sub.1 of 0.01 to 0.12; a second resin member which has an absorbance a.sub.2 of 0.1 to 0.9 and includes a butted part where ends of one or more resin members are brought into contact with each other; and a third resin member which has an absorbance a.sub.3 of 0.2 to 3.8, and the absorbances a.sub.2, a.sub.3 exhibited by the second resin member and the third resin member are attributed to the inclusion of nigrosine as a laser beam absorbent therein, and the resin members are overlapped in the above mentioned to form contacted parts at these interfaces, at least a part of the butted part and/or the contacted parts are laser-welded.

A method for producing a molding compound having improved surface properties is provided. The method relates to, in particular, a molding compound comprising a polycarbonate and at least one reinforcing filler, preferably selected from the group including titanium dioxide (TiO.sub.2), talc (Mg.sub.3Si.sub.4O.sub.10(OH).sub.2), dolomite CaMg[CO.sub.3].sub.2, kaolinite Al.sub.4[(OH).sub.8|Si.sub.4O.sub.10] and wollastonite Ca.sub.3[Si.sub.3O.sub.9], preferably selected from the group including titanium dioxide (TiO.sub.2) and talc (Mg.sub.3Si.sub.4O.sub.10(OH).sub.2). The total amount of reinforcing filler is 3 to 20 wt. %, preferably 4.5 to 15 wt. %, each relative to the total mass of the molding compound, the molding compound having improved properties being produced using at least one master batch produced according to the method.

An assembly comprises a housing, a bezel and a lens, or a housing heat sink, a housing rim, a bezel and a lens, wherein the housing or the housing heat sink comprises a first surface and the bezel or the housing rim comprises a second surface, a portion of a first surface of the housing or housing heat sink is molded to a portion of the second surface forming an interface surface, the interface surface having an interface angle that does not deviate more than 90 degrees, measured from a central axis perpendicular to the bezel and the housing around which the bezel and the housing are molded, for all interface angles about the central axis.

An assembly comprises a housing, a bezel and a lens, or a housing heat sink, a housing rim, a bezel and a lens, wherein the housing or the housing heat sink comprises a first surface and the bezel or the housing rim comprises a second surface, a portion of a first surface of the housing or housing heat sink is molded to a portion of the second surface forming an interface surface, the interface surface having an interface angle that does not deviate more than 90 degrees, measured from a central axis perpendicular to the bezel and the housing around which the bezel and the housing are molded, for all interface angles about the central axis.