Methods for manufacturing articles of footwear are provided. In various aspects, the methods comprise utilizing additive manufacturing methods with foam particles. In some aspects, the additive manufacturing methods comprise increasing the temperature of a plurality of foam particles with actinic radiation under conditions effective to fuse a portion of the plurality of foam particles comprising one or more thermoplastic elastomers. Increasing the temperature of the foam particles can be carried out for one or multiple iterations. The disclosed methods can be used to manufacturer articles with sub-regions that exhibit differing degrees of fusion between the foam particles, thereby resulting in sub-regions with different properties such as density, resilience, and/or flexural modulus. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

A method for molding amorphous polyether ether ketone including steps of preparing a molten mass including polyether ether ketone, cooling a mold assembly to a temperature of at most about 200° F., and injecting the molten mass into the cooled mold assembly.

The present invention is relates to a fiber reinforced resin screw 10, 20 shaped using a resin composition containing reinforcing fiber in a resin. A pitch of threads has a length of 1.5 to 2 times of a standard pitch corresponding to an outer diameter of the threads prescribed in standards of a metric coarse screw, a unified coarse screw and a unified fine screw. An average fiber length of the reinforcing fiber is 1 to ⅓ times of the pitch of the threads in the fiber reinforced resin screw. A content rate of the reinforcing fiber is in a range of 20 to 80%. In this way, the fiber reinforced resin screw to have improved is provided in the strength of the thread.

An additional pad 27 is additionally and integrally arranged from an outer surface of a flange 17 opposite to a contacting side of the flange 17 to a small-diameter curved surface of a bend 19 and from there to an end of an outer surface of a part body 13. On an outer surface side of the additional pad 27, a fastening seat 27f is formed by machining. An area end PAe of a processed area PA formed by machining is positioned on the part body 13 beyond the bend 19.

An additional pad 27 is additionally and integrally arranged from an outer surface of a flange 17 opposite to a contacting side of the flange 17 to a small-diameter curved surface of a bend 19 and from there to an end of an outer surface of a part body 13. On an outer surface side of the additional pad 27, a fastening seat 27f is formed by machining. An area end PAe of a processed area PA formed by machining is positioned on the part body 13 beyond the bend 19.

The clutch piston assembly includes a one piece piston body which extends about an axis and has at least one radially inwardly facing surface and at least one radially outwardly facing surface. At least one seal is engaged with the piston body and extends either radially outwardly from the radially outwardly facing surface or radially inwardly from the radially inwardly facing surface. The seal is made of polyetheretherketone (PEEK) or polyaryletherketone (PAEK) for establishing a low friction and fluid tight seal between the piston body and a wall in the automatic transmission.

A method may produce a heat-resistant resin composite excellent in heat resistance and bending properties. This heat-resistant resin composite is constituted of a matrix resin and reinforcing fibers dispersed in the matrix resin. The matrix resin is constituted of a heat-resistant thermoplastic polymer having a glass transition temperature of 100° C. or higher, and a polyester-based polymer comprising a terephthalic acid unit (A) and an isophthalic acid unit (B) at a copolymerization proportion (molar ratio) of (A)/(B)=100/0 to 40/60. The proportion of the heat-resistant thermoplastic polymer in the composite is 30 to 80 wt %.

A method for assembling a box structure includes elementary parts assembled along an understructure of stiffeners and skins. The understructure and skins are made of composite material with a polymer matrix. The method includes sizing the box structure for the loads to which it is subjected and for a glued assembly. A map of the loads on the structure is obtained and a first load limit is defined depending on the probability of the structure being damaged. The understructure and the skins are assembled by gluing them. An additional layer is applied that covers the assembled elementary parts to areas of the assembled box structure where the first load limit is reached.

A method for assembling a box structure includes elementary parts assembled along an understructure of stiffeners and skins. The understructure and skins are made of composite material with a polymer matrix. The method includes sizing the box structure for the loads to which it is subjected and for a glued assembly. A map of the loads on the structure is obtained and a first load limit is defined depending on the probability of the structure being damaged. The understructure and the skins are assembled by gluing them. An additional layer is applied that covers the assembled elementary parts to areas of the assembled box structure where the first load limit is reached.

A polymeric material includes a semi-crystalline polymer and a secondary material wherein when the secondary material is combined with the semi-crystalline polymer to form a blend having an enthalpy that is between about 2 J/g heat of fusion and about 80% of the heat of fusion of the neat semi-crystalline material, as measured by differential scanning calorimetry (DSC) when cooling from a melting temperature to a hot crystalline temperature at a rate of 10° C./min.