Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. Upon application of heat to the boards or blanks or parts in the mold, the binder material is melted so as to allow the nonwoven material to expand in one or more directions, and thereby fill all or part of the mold. Upon cooling, the binder material again hardens, and the molded component is retrieved from the mold.

The invention relates to a multilayer biaxially oriented polyester film comprising a base layer B, an amorphous outer layer A and a further outer layer C, where this polyester film is suitable for lamination with metal sheets. The invention in particular relates to a polyester film which comprises (based on the mass of polyester) from 2 to 15% by weight of isophthalate-derived units in the base layer and which comprises more than 19% by weight of isophthalate-derived units in the amorphous layer A, and which has a silane-based coating on the outer layer A. The invention further relates to a process for the production of these films.

According to one aspect of the present invention, there is provided a hollow structure body having a hollow structure, in which a first shaped product constituted by a first fiber-reinforced resin material containing first reinforcing fibers and a first matrix resin and a second shaped product constituted by a second fiber-reinforced resin material containing second reinforcing fibers and a second matrix resin are combined, wherein in an arbitrary cross section in a direction perpendicular to an axial direction of the hollow structure, a ratio Sc/St between compressive strength Sc of a structure in the first shaped product and tensile strength St of a structure in the second shaped product satisfies formula (1):
(σc/σt)*(Hc/Ht)<(Sc/St)<(σt/σc)*(Hc/Ht)  formula (1).

According to one aspect of the present invention, there is provided a hollow structure body having a hollow structure, in which a first shaped product constituted by a first fiber-reinforced resin material containing first reinforcing fibers and a first matrix resin and a second shaped product constituted by a second fiber-reinforced resin material containing second reinforcing fibers and a second matrix resin are combined, wherein in an arbitrary cross section in a direction perpendicular to an axial direction of the hollow structure, a ratio Sc/St between compressive strength Sc of a structure in the first shaped product and tensile strength St of a structure in the second shaped product satisfies formula (1):
(σc/σt)*(Hc/Ht)<(Sc/St)<(σt/σc)*(Hc/Ht)  formula (1).

The present disclosure provides a polymeric membrane. The polymeric membrane includes a first thermoplastic elastomer layer. The thermoplastic elastomer layer includes a filler component that is at least about 30 wt % of the thermoplastic elastomer layer. The polymeric membrane can further include an optional second thermoplastic elastomer layer in contact with the first polyolefin layer.

A method of manufacturing a flexible element configured for pressing against composite material received on a mold surface of a mold during cure, including placing a porous material over the mold surface, forming a sealed enclosure containing the mold surface and the porous material, infusing a curable liquid material such as silicone in liquid form into the enclosure under vacuum and through the porous material, curing the liquid material to form the flexible element, and opening the enclosure and disengaging the flexible element from the mold. In a particular embodiment, the flexible element is a pressure pad.

The present invention relates to production method of a composite material wherein the composite material is tensioned and cured to produce a composite material with a single cord or cord fabric reinforced with another component, comprising the steps of adhering at least two layers of compound material, attaching the adhered compound materials inside a hollow frame, placing said frame into a pre-tensioning device, wrapping the cords around the frame with the desired pre-tension, removing the frame together with the compound material and the cords from the pre-tensioning device, placing at least one layer of compound material on the curing tray, placing the coated frame removed from the pre-tensioning device onto the compound material layers, placing at least one more layer of compound material on the coated frame, closing the lid over the curing tray, curing the material and cutting the composite material into strips.

The invention relates to a multilayer biaxially oriented polyester film comprising a base layer B, an amorphous outer layer A and a further outer layer C, where this polyester film is suitable for lamination with metal sheets. The invention in particular relates to a polyester film which comprises (based on the mass of polyester) from 2 to 15% by weight of isophthalate-derived units in the base layer and which comprises more than 19% by weight of isophthalate-derived units in the amorphous layer A, and which has a silane-based coating on the outer layer A. The invention further relates to a process for the production of these films.

A method for surface preparation of a composite substrate prior to adhesive bonding. The surface preparation method includes applying a resin-containing peel ply onto a composite substrate, followed by co-curing. The resin-containing peel ply contains a non-removable textile carrier and a removable woven fabric embedded therein. After co-curing, the peel ply is removed from the composite substrate such that the removable woven fabric is removed but the non-removable textile carrier and a film of residual resin remain on the composite substrate, thereby creating a modified, bondable surface on the composite substrate. The composite substrate with the modified surface can be bonded to another composite substrate, whereby the textile carrier remains an integrated part of the final bonded structure.

A method for surface preparation of a composite substrate prior to adhesive bonding. The surface preparation method includes applying a resin-containing peel ply onto a composite substrate, followed by co-curing. The resin-containing peel ply contains a non-removable textile carrier and a removable woven fabric embedded therein. After co-curing, the peel ply is removed from the composite substrate such that the removable woven fabric is removed but the non-removable textile carrier and a film of residual resin remain on the composite substrate, thereby creating a modified, bondable surface on the composite substrate. The composite substrate with the modified surface can be bonded to another composite substrate, whereby the textile carrier remains an integrated part of the final bonded structure.