Patent classifications
B29K2267/00
STITCHING YARN AND NCF FABRIC CONTANING SUCH YARN
The present disclosure relates to a stitching yarn and non-crimp fabrics containing such yarn. The stitching yarn described herein is a multifilament stitching yarn characterized by two or more of the following properties: (a) comprises a plurality of polymeric fibers, (b) has a linear density of less than or equal to 80 dtex, (c) has a filament count of less than or equal to 0.8 times the dtex value of the stitching yarn, or (d) has a twist of less than 200 revolutions per meter (r/m). The present disclosure also relates to a fiber preform, composite material, and composite article containing the non-crimp fabric.
Vehicle seat trim covers including integrally-knit backing materials and methods of manufacturing vehicle seat trim covers
A trim component for attachment to a vehicle seat includes a first portion and a second portion. The first portion is disposed on a first side of the trim component and defines a first knit. The second portion is disposed on a second side of the trim component and defines a second knit distinct from the first knit. The first and second portions are integrally knitted. The trim component is configured to be installed on or more support members of the seat. The first side is configured to face the support member. The second portion is configured communicate with an occupant of the seat. In various aspects, the first portion includes a first yarn and the second portion includes a second yarn that is distinct from the first yarn with respect to one or more of density, thickness, and material. In various aspects, the first yarn is a heat-activated yarn.
NON-PENETRATING MULTI-LAYER CONTINUOUS HOSE AND A PREPARATION METHOD THEREOF
A non-penetrating multi-layer continuous hose and a preparation method thereof are provided. The hose includes an outer coating, a reinforcement layer, and an inner coating. The inner coating and the outer coating can have one or more layers with different materials and have an adjustable thickness. The hose is prepared by simultaneously performing extrusion coating inside and outside the reinforcement layer rather than penetrating the fiber reinforcement layer. The hose exhibits improved layer-to-layer adhesion and has high strength, and continuous production can be achieved to meet the length requirement in various kinds of construction, which has high applicability.
CROSS LAYER FIBER ENTANGLEMENT TO INCREASE STRENGTH OF 3D PART
A printed sheet fiber entanglement apparatus entangles fibers from neighboring printed fibrous layers (e.g., sheets) with one another. As a stack of printed fibrous sheets is built up, periodically a holey plate is loaded against the top sheet of the stack. The guide plate may move the sheet down over the registration pins, and then an array of felting needles are thrust into the stack. An array of needles with upward and/or downward facing barbs is thrust thought holes in the guide plate into the stack through printed sheets closest to the guide plate. As the needles pushed into or are withdrawn from the stack, barbs on the felting needles intertwine fibers from the fibrous sheets through printed marking material and with neighboring sheets. The needle array may translate slightly between multiple thrusts so that a subsequent needling thrust may occur in a slightly new location.
SELF-RISING BOARD MOLDING
Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. Upon application of heat to the boards or blanks or parts in the mold, the binder material is melted so as to allow the nonwoven material to expand in one or more directions, and thereby fill all or part of the mold. Upon cooling, the binder material again hardens, and the molded component is retrieved from the mold.
Bonding of composite materials
Peel ply for surface preparation and a method of surface preparation prior to adhesive bonding. A resin-rich peel ply is applied onto a curable, resin-based composite substrate, followed by co-curing. After co-curing, the composite substrate is fully cured but the matrix resin in the peel ply remains partially cured. When the peel ply is removed, a roughened, bondable surface with chemically-active functional groups is revealed. The composite substrate with the chemically-active, bondable surface may be bonded to another composite substrate to form a covalently-bonded structure.
Bonding of composite materials
Peel ply for surface preparation and a method of surface preparation prior to adhesive bonding. A resin-rich peel ply is applied onto a curable, resin-based composite substrate, followed by co-curing. After co-curing, the composite substrate is fully cured but the matrix resin in the peel ply remains partially cured. When the peel ply is removed, a roughened, bondable surface with chemically-active functional groups is revealed. The composite substrate with the chemically-active, bondable surface may be bonded to another composite substrate to form a covalently-bonded structure.
Method of forming pressure pad or other flexible element for use during cure of composite materials
A method of manufacturing a flexible element configured for pressing against composite material received on a mold surface of a mold during cure, including placing a porous material over the mold surface, forming a sealed enclosure containing the mold surface and the porous material, infusing a curable liquid material such as silicone in liquid form into the enclosure under vacuum and through the porous material, curing the liquid material to form the flexible element, and opening the enclosure and disengaging the flexible element from the mold. In a particular embodiment, the flexible element is a pressure pad.
Ultra-high molecular weight polyethylene enhanced high-flow delivery high pressure hose and manufacturing method thereof
The present invention relates to an ultra-high molecular weight polyethylene enhanced high-flow delivery high-pressure hose and manufacturing method thereof. The hose includes an outer rubber layer, a reinforcing layer and an inner rubber layer from outside to inside. A thickness of the outer rubber layer is 0.3-6.0 mm. A thickness of the reinforcing layer is 1.0-5.0 mm. A thickness of the inner layer is 0.3-5.0 mm. The outer rubber layer and the inner layer are obtained by co-extruding onto the reinforcing layer using a coextrusion equipment. The manufacturing method includes the following steps: rubber mixing, preparing the reinforcing layer, producing a finished product, vulcanizing and pressure testing. The hose of the invention has the advantages of light weight, good flexibility, abrasion resistance, corrosion resistance and good weather fastness. The hose can be connected through a plurality of standard buckles, which is easy to wind up, easy to assemble and disassemble.
Monofilament-reinforced hollow fiber membrane with scalloped lumen
A hollow fiber membrane is formed by embedding a braid having a spiral open weave of monofilaments only, to avoid a whiskering problem. The open weave is characterized by contiguous, circumferential, rhomboid-shaped areas of polymer film separated by monofilaments. When the braid is supported on a plasticized PVA cable having a scalloped periphery, the braid can be infiltrated with membrane polymer which, when coagulated, embeds the braid positioning it around the lumen. The embedded spiral weave, free of any circumferentially constricting monofilament, allows the membrane to be biaxially distensible. The membrane has give not only in the axial or longitudinal direction but also in the radial direction. Give in the radial direction permits soiled membranes to be backwashed under higher pressure than in a comparable braid which is not radially distensible.