A composite product includes basalt fibers and a liquid polymer resin mixed with a curing agent and infused into the basalt fibers. A method of making the composite product includes mixing a liquid polymer resin with a curing agent to form a resin matrix; infusing the resin matrix into basalt fibers; and curing the basalt fibers infused with the resin matrix to form the composite product. The method may further include adding an additive including at least one of graphene or graphite to the liquid polymer resin and the curing agent, and mixing the additive with them to form the resin matrix which is infused into the basalt fibers. It may further include weighing the additive, at about 0.1% to 0.3% of a weight of the liquid polymer resin and curing agent, to be added to the liquid polymer resin and curing agent.

The present invention provides a modified cross-linked polyethylene and a preparation method therefor, and a recycled product and a preparation method therefor. The preparation method for the modified cross-linked polyethylene includes: milling waste cross-linked polyethylene by using a solid-phase force chemical reactor, and then using asphalt as a plasticizer for plasticization to obtain the modified cross-linked polyethylene. The plasticization treatment enables the decross-linked waste cross-linked polyethylene/asphalt material obtained after milling to have excellent processing fluidity, and thus, the decross-linked waste cross-linked polyethylene/asphalt material is suitable for preparing high-performance recycled products in various thermoplastic processing processes. The waste ultrafine cross-linked polyethylene powder subjected to asphalt plasticization can be formed in a compressive force field having a high pressure, and can also be suitable for thermoplastic extrusion processing of a low shear force field. The prepared recycled product has good mechanical properties.

A fiber product is described which includes fibers, a binder and a temperature control additive. The fiber product has properties that make it useful for a variety of applications. The fibers may be glass fibers and the product may be a fiberglass insulation product for use in buildings, vehicles, or other structures for acoustic and/or thermal insulation. The fibers may be cellulosic fibers and the product may be a wood board product. The temperature control additive is incorporated into the uncured fiber product to prevent deleterious self-heating during or after binder curing. The temperature control additive undergoes an endothermic process that consumes at least a portion of the energy generated during the exothermic curing reaction.

The present invention relates to an aqueous binder composition for mineral fibers comprisingat least one hydrocolloid, at least one fatty acid ester of glycerol.

Method of manufacturing a structural member includes moving fibers (130) along an assembly line (100), applying binder to spaced apart fibers (130) extending across a first area, and applying a traction agent (178) to at least one of the fibers and the binder. A tapered die (180) has a first portion (195) with a first greater diameter positioned to receive the fibers and a second portion with a second lesser diameter positioned downstream of the first portion. Guiding the fibers along the die and decreasing a distance between the plurality of fibers with the die. After decreasing the distance between the plurality of fibers, the fibers extend across a second area that is smaller than the first area, and the plurality of fibers are shaped with a shaping station. Traction agent increases friction between at least one of the fibers and either an adjacent fiber or the die during shaping.

A composite core material and methods for making same are disclosed herein. The composite core material comprises mineral filler discontinuous portions disposed in a continuous encapsulating resin. Further, the method for forming a composite core material comprises the steps of forming a mixture comprising mineral filler, an encapsulating prepolymer, and a polymerization catalyst; disposing the mixture onto a moving belt; and polymerizing said encapsulating prepolymer to form a composite core material comprising mineral filler discontinuous portions disposed in a continuous encapsulating resin.

A method of manufacturing a composite product includes recovering a wet composite waste from at least one of the manufacturing process or an end-of-life product. The wet composite waste includes a first resin and a plurality of first fibers that are bound together with the first resin. The method also includes grinding the wet composite waste after recovering the wet composite waste. The method also includes mixing the wet composite waste with the second resin into a homogeneous mixture and placing the homogeneous mixture into a cavity. The method includes curing the second resin of the homogeneous mixture such that the homogenous mixture hardens to form a composite product that includes the first resin, the second resin, and the plurality of first fibers.

A method for producing a cellulose product from a multi-layer cellulose blank structure, wherein the method comprises the steps; forming the multi-layer cellulose blank structure from at least a first layer of dry-formed cellulose fibres and a second layer of a cellulose fibre web structure, through arranging the at least first layer and second layer in a superimposed relationship to each other and in the superimposed relationship arranging the at least first layer and second layer in contact with each other; arranging the multi-layer cellulose blank structure in a forming mould; heating the multi-layer cellulose blank structure to a forming temperature in the range of 100 C. to 300 C., and forming the cellulose product from the multi-layer cellulose blank structure in the forming mould, by pressing the heated multi-layer cellulose blank structure with an isostatic forming pressure of at least 1 MPa, preferably 4-20 MPa, wherein the multi-layer cellulose blank structure is shaped into a two-dimensional or three-dimensional fibre composite structure having a single-layer configuration.

A blade for a fan that can be arranged on a rotor shaft of a rotor of a rotating electric machine, in particular a generator, wherein the blade is at least partially formed from a fiber composite material that has a polymer matrix with mineral fibers embedded therein. A method for producing a blade for a fan arrangeable on a rotor shaft of a rotor of a rotating electrical machine, in particular a generator, wherein the blade is produced using an injection molding method, and wherein a fiber composite material of a polymer matrix with mineral fibers embedded therein is used as injection molding material.

In at least one embodiment, a molding method for producing a molded article is provided. The method may include introducing polymer and fiber separately into an extruder in a first ratio to produce a first extruded material having a first fiber content and in a second ratio to produce a second extruded material having a second fiber content different from the first fiber content. The method may further include filling a first region of a mold with the first extruded material and a second region of the mold with the second extruded material. The extruded material may be formed as blanks for use in compression molding or may be introduced into an injection chamber for use in injection molding. The method may be used to form molded articles having a plurality of regions having different fiber contents.