A system for additive metal manufacturing, including a deposition mechanism, a translation mechanism mounting the deposition mechanism to the working volume, and a stage. A method for additive metal manufacturing including: selectively depositing a material carrier within the working volume; removing an additive from the material carrier; and treating the resultant material.

The disclosure relates to a method for forming a metal article by additive manufacturing and related apparatus for performing the method. A metal particle suspension including a UV-curable polymeric resin liquid medium, and metal particles distributed throughout the liquid medium is deposited and cured by spatially selective exposure to UV radiation in a layer-by-layer process. Metal particle size can be selected in combination with the applied layer thickness to ensure complete cure throughout the applied layer while providing a high print speed and high spatial resolution. Intermittent or periodic partial curing of an applied layer can be used to maintain a homogeneous distribution of metal particles in the applied layer prior to full curing. The final product is achieved after sintering, which removes the cured binder in a debinding step and also provides the desired final article at close to the full density.

The present disclosure provides methods and systems for printing a three-dimensional (3D) object. The methods may comprise providing, adjacent to a build surface, a film comprising a polymeric precursor. A sensor may be used to determine a profile of the film. The profile may be indicative of a quality of the film. If the profile meets a quality threshold, at least a portion of the film may be exposed to light to initiate formation of a polymeric material from the polymeric precursor, thereby printing at least a portion of the 3D object.

A device for the stereolithographic additive manufacturing of metallic components includes a material support for a material layer of a material to be polymerized, the surface of which forms a building plane, a material container for fresh material, which opens into the building plane via a material feed opening, a build platform movable between a position flush with the building plane and a lowered position perpendicular to the building plane, a doctor blade movable between the material container and the build platform for applying the material layer on the building plane, and an exposure unit for position-selective exposure of the material layer on the build platform or on a component partially built on the build platform. The material support is exchangeably arranged in the device.

Techniques are disclosed for fabricating multi-part assemblies. In particular, by forming release layers between features such as bearings or gear teeth, complex mechanical assemblies can be fabricated in a single additive manufacturing process.

A method of recycling a mixed plastic waste comprising plastics having different melting temperatures includes conveying the mixed plastic waste through an extruder such that at least some of the higher melting point plastic is passes through the extruder without melting and is present in the extrudate as solid material.

A shaping device for producing a layered body by repeatedly performing a step of forming a powder layer and a step of fixing powder in at least a partial region of the powder layer includes a first liquid application unit configured to apply a first liquid including a binder for binding the powder, a second liquid application unit configured to apply a second liquid for suppressing a flow of the first liquid, and a control unit that controls the first liquid application unit and the second liquid application unit so that where the powder in a first region of the formed powder layer is to be fixed, the first liquid is applied to the first region and the second liquid is applied to a second region adjacent to the first region. The second liquid is a liquid having higher permeability to the powder layer than the first liquid.

A system and method for authenticating a physical object. The method may include the steps of: (1) encoding a feed material with randomized information; (2) forming the object with the feed material such that one or more portions of the object have respective randomized signatures based upon at least some of the randomized information of the feed material; (3) reading the respective randomized signatures at the one or portions of the object; (4) creating a profile of the respective randomized signatures at the one or more portions of the object based upon information from the reading; (5) transporting the physical object to an authenticator, and transmitting the profile to the authenticator; (6) reading the respective randomized signatures at the one or more portions of the object by the authenticator; and (7) comparing the reading by the authenticator to the profile received by the authenticator to thereby authenticate the physical object.

The present invention relates to a method for producing a molded body (10), comprising the following steps: a) providing a molding tool (40) which has at least one receptacle (12) in which at least one material (30) which comprises at least one shape-memory material (31) is introduced, wherein the shape-memory material (31) is present in a first state (111), wherein the material (30) at least partially fills the receptacle (12) of the molding tool (40) in such a manner that said material adjoins at least one surface of the receptacle (12); b) creating a molded body (10) in the receptacle (12) of the molding tool (40) from the material (30), wherein the shape-memory material (31) is present in a second state (112), wherein a form (11) is embossed into the molded body (10) during the second state (112); c) transferring the shape-memory material (31) to a third state (113), wherein the molded body (10) can be deformed during the third state (113) in such a manner that the molded body (10) is demolded from the receptacle (12) of the molding tool (40); and d) at least partially restoring the form (11) of the molded body (10) by transferring the shape-memory material (31) to a fourth state (114), wherein the molded body (10) at least partially resumes the form (11) according to step b) during the fourth state (114).

A system for forming a product with different size particles is disclosed. The system comprises at least one print head region configured to retain a first group of print heads configurable to additively print at least a first portion of the product with a first material and a second group of print heads configurable to additively print at least a second portion of the product with a second material. The described system may also comprise a processor configured to regulate the first group of print heads and the second group of print heads to distribute the first material and the second material. A method of making an object by ink jet printing using the disclosed system is also disclosed.