The present invention relates to a process for producing an insulation component in which an insulating foam material is placed in a mold and in which (a) isocyanates, (b) polymeric compound having hydrogen atoms reactive towards isocyanate, (c) chain extenders and/or crosslinkers, and (d) catalysts are mixed to give a reaction mixture and the reaction mixture is injected into the mold and cured to form a seamless outer material enclosing the insulating foam wherein the average functionality of the polyols (b) and the chain extenders and/or crosslinkers (c) and the isocyanates (a) is greater than 2.2. The invention further relates to an insulation component obtainable by such a process and a door or wall component for cold storage that is made from that insulation component.

Mould for making a support element for the human body, such as a bicycle saddle or a motorcycle saddle, wherein the mould includes a first component or matrix, which is provided with a cavity open at the top, and at least one second component or false-male, in which the second component or false-male has a through opening, the cavity of the first component or matrix and the through opening of the second component or false-male determine a cavity, which has a conformation in use matching the conformation and/or the bulk and/or to the outer surface of the support element for the human body or the saddle; method for obtaining the support element for the human body and support element for the human body.

Methods for manufacturing cushioning elements for sports apparel are described. A method is provided for manufacturing a cushioning element for sports apparel from randomly arranged particles of an expanded material. The method includes positioning a functional element within a mold and loading the mold with the particles of the expanded material, wherein the loading occurs through at least two openings within the mold and/or wherein the loading occurs between different movable parts of the mold.

According to one aspect of the present invention, provided is a method of attaching an emblem to a vehicle seat, the method including providing a seat and an emblem, the seat having an outer surface on which a coating layer is formed, removing the coating layer to correspond to an edge of the emblem, aligning the emblem with the seat to correspond to a portion in which the coating layer is removed, and attaching the emblem to the seat by pressing the emblem using a mold unit and applying a high-frequency current.

Methods of manufacturing wall structures having high racking strength are described in this specification. The methods include spray applying a foam-forming composition into a cavity of a wall structure, wherein the wall structure is disposed in a climate-controlled spray application station and allowing the foam-forming material to expand within at least a portion of the cavity to form a foam layer deposited in the cavity. In the methods, the foam layer is formed in-situ during the manufacturing method, and the density of the foam layer is selected and the relative humidity and dew point of the air in the climate-controlled spray application station throughout the spray applying is selected so that the wall structure has a racking strength of at least 500 pounds per linear foot.

For manufacturing composite parts (1) having an inner hollow moulded body (2) with openings (3), which are accessible from outside, the moulded body is introduced into a moulding tool on the mould walls on which a shell layer (11) was applied. The hollow space between the moulded body (2) and the shell layer (11) is filled with a thermally insulating plastic foam (12) which is foamed in the moulding tool and bonds to the moulded body and the shell layer. After removal, a moulded body is provided, which has a qualitatively good surface formed by the shell layer. Such a composite part is preferably used for connecting thermally insulating pipes.

A composite sheet material includes a cover sheet, a substrate and an adhesion promoting layer. The cover sheet has a cover sheet material. The substrate has a substrate material. The adhesion promoting layer is disposed between the cover sheet and the substrate. A first side of the adhesion promoting layer disposed towards the cover sheet has an affinity to bond with the cover sheet material. A second side of the adhesion promoting layer disposed towards the substrate has an affinity to bond with the substrate material.

A universal barrier system includes universal barrier components that may be assembled together to shield floors and walls from moisture and provide a thermal break in an operational area of the universal barrier component. A lap zone of the universal barrier component may allow universal barrier components to be assembled and installed to protect floors, walls, ceilings, footings and the like from moisture and heat gain or loss by minimizing the need for tapes and other joining methods. The universal barrier system may also act as a sound deadening material. The operational area and lap zone of the universal barrier component may be disposed on a vapor block layer to provide some rigidity. The operational area of the universal barrier component may include a thermal break disposed upon the vapor block layer. The thermal break may include an outer protective layer. In addition, universal barrier tape and universal barrier edging may be provided to couple adjoining universal barrier components.

An injection molded part is formed of a base part and a soft component which includes a cushioning shaped part fastened thereto. Injection (molding is performed without additional connection steps by having the cushioning shaped part have a soft, cast gel body completely covered on its boundary surface with a hard component that is a flexible and elastically deformable material which forms a circumferential flange-like rim protruding laterally beyond the cast gel body. During injection molding the hard component is being surrounded by the material of the base part while shielding the cast gel body from the injected material used to form the base part.

A dam element for the damming of a structure element within a vehicle includes a support element and an expandable element. The support element consists of at least one printed strand of a first material, where the first material is in a solid physical state at least up to a temperature of from 120 C. to 200 C., and the expandable element consists of at least one printed strand of a second material, where the second material is expandable at a temperature between 120 C. and 200 C. The dam element here has, at a point of greatest thickness, measured perpendicularly to a plane of the dam element, at least two, and at most ten, mutually superposed layers.