B29L2009/00

SURFACE FINISH MANUFACTURING SYSTEM AND PROCESS
20220396090 · 2022-12-15 ·

This invention relates to a surface finish manufacturing system and process and more particularly, but not exclusively, to a contrast surface finish manufacturing system and process for producing boards with a wood texture finish. The surface finish manufacturing system comprises a top layer and a bottom layer where part of the top layer is removed to expose part of the bottom layer.

Method for fabricating thermoplastic composite parts
11524471 · 2022-12-13 · ·

A system and method for forming a composite part. The apparatus comprises a sleeve that molds a composite material. The sleeve has a first face and a second face. The second face has features to mold the composite material. The first face comprises a first inclined surface having an angle less than about 90 degrees and greater than about 0 degrees.

Closed loop feedback press

The pressing of an article is achieved with a closed-loop feedback press. The closed-loop feedback press is effective to measure an amount of pressure applied and adjust the pressure to achieve a prescribed amount of compression on the article. Further, the press may leverage a closed-loop feedback system to maintain a consistent temperature of one or more platens. The press is able to adjust a pressure applied one or more times during a pressing operation to accelerate a temperature change in the pressed article while reducing the pressure applied as the temperature approaches a target temperature to limit unintentional deformation and bleeding of the pressed material of the article.

ACRYLIC RESIN FILM AND PRODUCTION METHOD THEREFOR

A resin film comprising a multilayer structure acrylic polymer and the film having an acid value of not more than 0.018 mmol/g in an acetone insoluble matter, an acid value of not more than 0.012 mmol/g in an acetone soluble matter, a glass transition temperature of not less than 80° C. and a thickness of 5 to 300 μm is obtained by a method comprising emulsion polymerization for producing a latex comprising multilayer structure acrylic polymer, coagulating the latex comprising the multilayer structure acrylic polymer to obtain a slurry, washing and dehydrating the slurry, drying the dehydrated slurry to remove the multilayer structure acrylic polymer, mixing 0 to 35% by mass of an acrylic resin and 65 to 100% by mass of the removed multilayer structure acrylic polymer and subjecting the resultant mixture melted to an extrusion molding.

FLOORING AND FLOOR PANELS AND VEHICLES INCLUDING THEM

Flooring and floor panels are described that include a multi-layer tape. The multi-layer tape can include two or more layers at least one of which can include a unidirectional orientation of fibers. In some configurations, the panels can include a tape with multiple layers where each layer of the tape includes a unidirectional orientation of fibers, which may be the same or may be different. Vehicles and other devices including the panels are also described.

GOLF CLUB HEAD HAVING A MULTI-MATERIAL FACE AND METHOD OF MANUFACTURE

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components. The insert may be bonded to the frontal pocket using an adhesive impregnated within a glass fiber weave.

SYSTEMS AND METHODS FOR GRADIENT SEAL FLEXIBLE FILMS
20220379594 · 2022-12-01 · ·

A film includes an outer layer and a sealant layer attached to the outer layer. The sealant layer includes a first layer having a first viscosity and a second layer having a second viscosity. The first layer is attached to the outer layer and the second layer is attached to the first layer. The first viscosity is greater than the second viscosity.

Flexible packaging structure with built-in tamper-evidence features and method for making same

A flexible packaging laminate has built-in opening/reclose and tam per-evidence features by forming the laminate from an outer structure joined in face-to-face relation to an inner structure. Score lines are formed in both structures to enable an opening to be formed through the laminate by lifting a flap or the like out of the plane of the laminate. The score line through the outer structure defines a larger opening than the score line through the inner structure, such that a marginal region of the outer structure extends beyond the edge of the opening portion of the inner structure. A pressure-sensitive adhesive is used to re-adhere the marginal region to an underlying surface of the inner structure adjacent the opening through the laminate. The outer score line includes at least one tear portion that is torn through upon initial opening, thus indicating the package has been at least partially opened.

Multi-layered composite structures and methods for the preparation thereof

The present invention relates to multi-layered composite structures and to methods for the preparation thereof. The present multi-layered composite structures are light weight and capable of high load bearing making the present multi-layered composite structures especially suitable to be used as load bearing structures in, for example, automotive. Specifically, the present invention relates to methods comprising the steps of a) providing a mould for said multi-layered composite structure; b) layering said mould with two or more layers forming the outer surface of said multi-layered composite; c) filling said layered mould with a mixture comprised of non-expanded heat-expandable microspheres and closing said mould; and d) subjecting said closed mould to a temperature of 80° C. to 140° C. during 1 to 230 minutes thereby providing a relative pressure in said closed mould of 0.1 to 20 bar through expansion of said heat-expandable microspheres thereby forming a multi-layered composite structure in said mould with a foam enforced inner core and a multi-layered outer surface; and e) separating the multi-layered composite structure from said mould.

MACHINE AND METHOD FOR FORMING ARTICLES
20230056184 · 2023-02-23 · ·

A machine and method of forming an article generally comprising extruding a molten bead of thermoplastic material along x, y and z axes in forming an article consisting of a strata of such material, and passing a roller over each applied portion of such molten bead to compress such bead portion, enhancing the fusion of engaging plies of such extruded material.