A thermosetting composition comprising: (A) a (meth)acrylate compound having a viscosity at 25° C. of 1 to 300 mPa.Math.s with which a substituted or unsubstituted aliphatic hydrocarbon group including 6 or more carbon atoms is ester-bonded; (B) spherical silica; and (C) a white pigment, and having a shear viscosity at 25° C. and 10 s.sup.−1 of 1 Pa.Math.s or more and 500 Pa.Math.s or less and a shear velocity at 25° C. and 100 s.sup.−1 of 0.3 Pa.Math.s or more and 100 Pa.Math.s or less.

Methods and apparatuses for mounting a material (1) on a carrier (6) are provided. To this end, the material is arranged on a porous layer (2) of an air bearing arrangement (2, 3).

To provide a method for manufacturing an optical element, which improves the surface precision of the optical surface as well as reducing the birefringence at a low cost. A method for manufacturing an optical element 1090A having optical surfaces 1091 and 1092 and a non-optical surface 1093A that is adjacent to the optical surface 1092 via a ridge by injection molding includes forming the non-optical surface 1093A with a mold surface. The mold surface includes a sink forming area 1095 as a first area having a first surface roughness, and a high transfer area 1094 as a second area having a second surface roughness different from the first surface roughness. The second area is located outside the first area.

A machine and method for obtaining a curved surface of a film structure that comprises a carrier layer and a functional film (212). The machine comprises an annular support member having a supporting face adapted for supporting the film structure, and an opening (10) that is covered by the film structure when said film structure is supported by the annular support member; a clamping system configured to clamp the annular support member and the film structure when supported by the annular support member; and a forming system configured to apply pressure, and preferably temperature, on the film structure so as to curve said film structure in or through the opening (10) of the annular support member. The opening (10) of the annular support member has a contour that is non-circular so that the obtained curvature of the functional film (212) corresponds to a target curvature.

Bus bar configurations and fabrication methods for non-rectangular shaped (e.g., triangular, trapezoidal, circular, pentagonal, hexagonal, arched, etc.) optical devices.

A method of manufacturing a collimator (134) on a three-dimensional printer (510) includes obtaining design specifications (536) for the collimator, the design specifications including a channel perimeter pattern and an overall collimator thickness, determining a first quantity of deposit layer permutation types based on the channel perimeter pattern, determining a respective second quantity of permutation layer elements (310, 320, 330) for each respective one of the deposit layer permutations, generating respective sets of sequences for each respective one of the deposit layer permutations, the number of sets equal to the respective second quantity for the corresponding deposit layer permutations, assembling the respective sets of sequences into a three-dimensional print file (538), providing the three-dimensional file to the three-dimensional printer, and manufacturing the collimator by depositing additive layers of material based on contents of the three-dimensional file. A system for implementing the method and a non-transitory computer-readable medium are also disclosed.

A method for printing a three-dimensional optical component (1), wherein the three-dimensional component (1) is built up from layers of printing ink which are printed at least partially one above the other in consecutive layer-printing steps, wherein during at least one layer-printing step a layer is printed in multi-pass mode, wherein the multi-pass layer (4) is divided into multiple sublayers (3) which are printed in consecutive sublayer-printing steps such that during each sublayer-printing step only part of the multi-pass layer (4) is printed and the full multi-pass layer (4) is obtained through the multiple sublayer-printing steps.

In an example method of forming a waveguide film, a photocurable material is dispensed into a space between a first mold portion and a second mold portion opposite the first mold portion. Further, a relative separation between a surface of the first mold portion with respect to a surface of the second mold portion opposing the surface of the first mold portion is adjusted. The photocurable material in the space is irradiated with radiation suitable for photocuring the photocurable material to form a cured waveguide film. Concurrent to irradiating the photocurable material, the relative separation between the surface of the first mold portion and the surface of the second mold portion is varied and/or an intensity of the radiation irradiating the photocurable material is varied.

An optical element made of resin includes a first surface configured to serve as an optical surface, a second surface configured to serve as an optical surface, a third surface configured to serve as an optical surface, and a fourth surface configured to connect to the third surface. The third surface includes a peripheral area and an inner area, and a distance from an outer edge of the third surface to a position in the peripheral area is equal to or smaller than 5 mm and a distance from the outer edge of the third surface to a position in the inner area is larger than 5 mm. A weld is formed in at least any one of the peripheral area of the third surface and the fourth surface.

A primary optic for a headlamp of a motor vehicle is provided. The primary optic is a multi-component injection molding comprising at least two injection molded photometrical components coupled to each other, whereby the at least two photometrical components are arranged to consecutively receive light emitted by a light source.