A flap folding unit (90) for folding flaps of lids of boxes, comprising a hinged guiding element (94) adapted for contacting a flap to be folded upon relative movement of the guiding element and the flap and guiding the flap towards its intended final position and an extendable pusher (96) adapted for pushing the flap into its intended final position.

A method for manufacturing an object, such as a tray includes providing an unfolded sheet; providing a straight score line in the unfolded sheet for providing a division between a wall part and a flange part; folding the flange part of the sheet relative to the wall part along the score line to provide an angle larger than 45° between the flange part and the wall part; providing a plastic foil; heating the plastic foil; pressing the heated foil on the sheet at the side provided with the score line and covering at least part of the wall part and the flange part; the sheet having at least one U-shaped cut interrupting the score line. The free ends of the U-shaped cut are positioned on the score line. The bridging part of the U-shaped cut is positioned in the flange part.

A blank assembly for forming a folded-cap container includes a first blank of sheet material that includes a pair of end panels, a pair of side panels, and a plurality of corner panels connected in series along a plurality of fold lines. Each of the end panels and side panels has a bottom edge that is substantially aligned with the respective bottom edges of the other end panels and side panels. Also, each of the four corner panels has a bottom free edge that is offset towards a central horizontal axis of the first blank from the bottom edges of the end panels and side panels. The blank assembly also includes a second blank of sheet material that includes a top panel and a lifting panel connected by a fold line. The top panel is configured to be coupled adjacent to a top edge of one of the end panels.

Insulated packaging is provided including an inner substrate and an outer substrate attached to the inner substrate to form an air gap therebetween. An expandable material including expandable microspheres is provided with the expandable material disposed between the inner substrate and the outer substrate. An adhesive material different than the expandable material is disposed between the inner substrate and the outer substrate to attach the inner substrate to the outer substrate. A method for forming the insulated packaging is also provided.

A reinforced package comprising a carton comprising a plurality of panels that can comprise a first side panel connected to a front panel along a first fold line, a back panel connected to the first side panel along a second fold line, and a second side panel connected to the front and/or back panels. The reinforced package further can comprise a bag that can have an at least partially open end, an at least partially closed end, and an interior space. The carton can be positionable in non-erect and erect positions, and the carton can be configured to support the bag in the erect position. The first and second side panels can comprise retention features for at least partially retaining the carton in the erect position, and the retention features can comprise at least a V-shaped fold line extending in the first side panel from the first fold line.

A flap folding unit (90) for folding flaps of lids of boxes, comprising a hinged guiding element (94) adapted for contacting a flap to be folded upon relative movement of the guiding element and the flap and guiding the flap towards its intended final position and an extendable pusher (96) adapted for pushing the flap into its intended final position.

According to one aspect, an improved packaging apparatus having first panels oriented in a first direction and second panels oriented in a second direction. The first and second panels cooperate to define a plurality of cells into which parts can be received. At least some of the first and second panels are made from reclaimed waste material. The waste material could be a foam board, such as is used in the manufacturing of headliners for automotive vehicles.

Methods for securing a shrinkable film to a paperboard substrate and methods for making paperboard containers therefrom. In one or more embodiments, a band of adhesive may be applied about a perimeter of a paperboard substrate having a first edge and a second edge opposed to one another and a third edge and a fourth edge opposed to one another. The band of adhesive may surround a first area that is substantially free from the adhesive. A second area that may be substantially free from the adhesive may be located along a portion of the third edge, between the first and second edges. The first area and the second area may be separated by the band of adhesive. A shrinkable film may be secured to the paperboard substrate with the adhesive to produce a paperboard blank. The third edge and the fourth edge may be overlapped to form a sidewall. A bottom panel may be secured to the sidewall at or adjacent the second edge. The first edge may be curled to form a brim.

A bulk bin sleeve pack is repeatably erected to form a bulk bin having a bottom wall and a perimeter wall and collapsed when not in use. The bulk bin sleeve pack includes a base that forms the bottom wall of the bulk bin. First and second wall members form the perimeter wall and are attached to one another and the base. The first and second wall members overlap a portion of the base. Locking tabs are associated with at least one of the base and the first and second wall members. Locking openings are associated with at least one of the base and the first and second wall members. The locking openings oppose the locking tabs when the first and second wall members are attached to the base to form the perimeter wall of the bulk bin. The locking tabs are lockingly inserted into the locking openings to secure the first and second wall members to the base to form the bulk bin.

A double-walled cup and a process for production of the cup are described. The cup includes an inner cup and a tube-shaped outer sleeve, which is formed from a blank of paper material joined at its ends. The tube-shaped outer sleeve is slid axially onto a prefabricated inner sleeve and secured. The tube-shaped outer sleeve is formed from a flat blank by joining the ends of the blank before being slid on, whereby the ends of the blank are joined by an adhesive applied to a limited area of the outer sleeve. The ends of the blank are joined by a thermoplastic material in the form of an adhesive, which for example can be a hot-melt adhesive or a sealing varnish.