A method of manipulating thermoplastic film to create integrated features and particularly relates to an improved method of manufacturing a packaging bag that is reclosable after initial opening. Multiple sections of thermoplastic film are layered on top of themselves to form a multi-layer portion of the thermoplastic film. The multi-layer portion may then be conglomerated into a unitary thicker portion of the film that can then be shaped into a closure strip. In order to form a bag, a second such closure strip may be made. The two closure strips are then aligned and the remaining open portions of the bag are then sealed such that the closure strips form a reclosable opening that may be opened and closed repeatedly.

A process is for manufacturing bags and a bag forming web. A bag is produced therefrom. The process includes conveying a continuous printed web including printed features along a conveying direction. The continuous printed web is cut into printed web sections along the conveying direction, and at least two of the printed web sections include(s) portion(s) of the printed features. The printed web sections are spaced-apart and a second continuous web is inserted between adjacent ones of the spaced-apart printed web sections, while an alignment between the printed web sections including printed features is maintained one relative to the other, along the conveying direction. The second continuous web is secured to the adjacent and spaced-apart printed web sections along longitudinal adjacent edges, thus forming a combined continuous bag forming web. Bags are formed from the combined continuous bag forming web, and the features on the different printed sections of the bags are in alignment.

A zipper assembly for a reclosable enclosure includes a first profile having a first elongated supporting element and first protruding intermeshing elements. The zipper assembly also may include a second profile having a second elongated supporting element and one or more second intermeshing elements protruding from the second elongated supporting element. The one or more first intermeshing elements may releasably interlock with the one or more second intermeshing elements to close the enclosure. Each of the first elongated supporting element and the second elongated supporting element may include a thicker portion and a thinner portion. The thicker portions of the first elongated supporting element and the second elongated supporting element may be coupled with one or more panels of the enclosure. The thicker portions of the first elongated supporting element and the second elongated supporting element may be disposed on a consumer side of the enclosure.

Disclosed are embodiments of a volume control storage bag and methods of making same. The volume control storage bag may have first and second sidewalls, a double-locking closure mechanism with a first closure element extending along the first sidewall and a second closure element extending along the second sidewall, each closure element having a channel and an elongated member configured for interlocking with one another. A gusset is sealed along three sides of the first and second sidewalls, leaving an opening through the closure mechanism and defining an interior space having a specific volume. Corner seals may be formed at the corners of the first and second sidewalls, further reinforcing the double-locking closure mechanism for an airtight and hence waterproof seal. The volume control storage bag may be made of a food-grade polyethylene vinyl acetate blend, approximately 90% or less ethylene vinyl acetate and approximately 10% or less polyethylene.

Multilayer Films have a first skin layer that is prepared from a high density polyethylene and a second skin layer (also referred to as the sealant layer) that is prepared from a linear low density polyethylene (LLDPE) having a density of from 0.90 to 0.92 g/cc and a Dilution Index, Yd, of greater than 0°. Seals can be prepared by placing two pieces of this film against each other such that the sealant layers are in contact with each other, then applying heat to at least one high density skin layer such that heat is transmitted/conducted through the multilayer film in a sufficient amount to melt the sealant layer and form a seal. The use of LLDPE having a Dilution Index of greater than 0° has been found to improve the sealing performance of multilayer films in comparison to multilayer films where the sealant layer is a conventional LLDPE having a Dilution Index of less than 0°.

A method of producing flexible polypropylene fabric bags with heat fused seams comprising providing fabric pieces, wherein each fabric piece has a coated side and an uncoated side; positioning fabric pieces so that a coated side of one fabric piece faces a coated side of another fabric piece; selecting an area of fabric to be joined for forming a seam or joint; applying heat to the area to be joined that is less than the melting point of the fabrics, for forming one or more seams or joints and wherein the heat fused seams or joints of a resulting polypropylene bag retains at least 85% of the fabric strength without using sewing machines.

A method of producing flexible polypropylene fabric bags with heat fused seams comprising providing fabric pieces, wherein each fabric piece has a coated side and an uncoated side; positioning fabric pieces so that a coated side of one fabric piece faces a coated side of another fabric piece; selecting an area of fabric to be joined for forming a seam or joint; applying heat to the area to be joined that is less than the melting point of the fabrics, for forming one or more seams or joints and wherein the heat fused seams or joints of a resulting polypropylene bag retains at least 85% of the fabric strength without using sewing machines.

A machine for making packages containing liquid or creamy products includes stations for punching/forming a first blank defining upper, lower and rear faces of the open package. A punching and creasing station forms a second blank defining first and second lateral faces of the package. The second blank has a notch for partial transversal separation between the first and second lateral faces. A station for assembling the first blank with the second blank for opening/closing the package with the notch of the two lateral faces, arranged in a “V”, to form an edge of the package. A transport unit is movable along a feed direction and configured to receive the package from the assembly station. A station opens the edge and fills the package with a dose of the product fed through the open notch. A station seals the notch.

Multilayer Films have a first skin layer that is prepared from a high density polyethylene and a second skin layer (also referred to as the sealant layer) that is prepared from a linear low density polyethylene (LLDPE) having a density of from 0.90 to 0.92 g/cc and a Dilution Index, Yd, of greater than 0°. Seals can be prepared by placing two pieces of this film against each other such that the sealant layers are in contact with each other, then applying heat to at least one high density skin layer such that heat is transmitted/conducted through the multilayer film in a sufficient amount to melt the sealant layer and form a seal. The use of LLDPE having a Dilution Index of greater than 0° has been found to improve the sealing performance of multilayer films in comparison to multilayer films where the sealant layer is a conventional LLDPE having a Dilution Index of less than 0°.

A flexible film, and articles comprising the film, comprises interleaved pluralities of each of first bands and second bands disposed adjacent to the first bands. Both the first and second bands have a length and a width; the first bands comprise a first film basis weight and first and second regions. The first regions and second regions being comprised of the same material composition. The first regions undergo a substantially molecular-level deformation and the second regions initially undergo a substantially geometric deformation when the sheet material is subjected to an applied elongation along at least one axis. The second bands comprise a second film basis weight and a plurality of corrugations disposed along the length of the band. In this aspect the material may be described as having alternating bands of structural-elastic-like film and ring-rolled film.