A system and method for producing a board product made from paper products that have a pre-scored facing in addition to a medium (sometimes called fluting). Conventional corrugated board may feature a cross-corrugated medium and one or more facing that have no score lines that are impressed (at least prior to assembly with the corrugated medium). Such a conventional board product may be inferior because any score lines that are impressed will damage the underlying corrugated medium in some manner. A breakdown in the strength of the underlying medium leads to poor precision when the eventual board product is scored, cut, and folded. A lack of precision in folding a board product leads to gap variation and fishtailing as any articulated portion of the board product may not maintain a precise plane of articulation when folded.

The invention relates to paper processing, namely the processing of a paper web or a paper web section in order to form a paper stick. The processing is carried out in multiple process stages, including storing the paper web, stretching the paper web, controlling/regulating the guide for the lateral edge, conveying the paper web, folding the paper web, rolling, adding an additive, cutting, removing the remaining paper web, separating the paper sticks, drying the sticks, and/or post-treating the sticks.

A method for manufacturing a compostable pod for brewing products involves arranging a first (2) and a second sheet (3) made of biodegradable material with gas barrier properties; shaping the sheets (2, 3) so as to make at least one first concave portion (2a) on the first sheet (2) and at least one second concave portion (3a) on the second sheet (3) delimited by respective peripheral annular portions (2a′, 3a′), folding the sheets (2, 3) at the peripheral annular portions (2a′, 3a′) so as to define respective stiffening annular portions (2b, 3b) of the sheets (2, 3), filling the first concave portion (2a) with a predetermined quantity (4) of a brewing product, and coupling the sheets (2, 3) at the peripheral annular portions (2a, 3a) so that the respective concavities of the concave portions (2a, 3a) are opposite each other and define a housing volume of said brewing product.

Apparatus is provided for manufacturing a wipe in a three dimensional form out of an essentially flat piece of material. The apparatus produces a blank (12) of essentially flat planar form with a pleat folded on each side. The folded blanks are fed by a conveyor belt (21) to an opening station (22). The opening station comprises a pair of movable pinch rollers (34, 35) which selectively grab individual blanks from the conveyor belt and feed them via belts (32, 33) to a pair of counter-rotating drums (30, 31). The blanks are ejected from the drums, which partially opens them up in the process. The partially open blanks are fed onto a shaped former (37), where the final process of forming the wipe into its chosen three dimensional form is completed.

The present disclosure envisages a jig (100) for manufacturing a container with a rolled free edge. The jig (100) comprises a container fixture (110) and a rolling die (150). The container fixture (110) comprises a first set of split jaws (125) abutting an operative outer side of the container near the free edge of the container, and arranged to slide along the outer sides of the container, thereby supporting the outer sides during the rolling operation. The rolling die (150) of one embodiment comprises a second set of split jaws (165) having a rounded groove (155), the split jaws of said second set of split jaws are arranged to contract during the rolling operation.

A sheet processing apparatus includes a first stacking portion on which a sheet conveyed by a conveying portion is stacked, a binding portion which forms, in a sheet bundle stacked on the first stacking portion, a tongue cut out from the sheet, with a part of the tongue attached to the sheet, and a slit, and which binds the sheet bundle by inserting a tip of the tongue of the sheet bundle in the slit of the sheet bundle, and a second stacking portion on which the sheet bundle bound by the binding portion is stacked. In the sheet processing apparatus, a plurality of recessed parts is formed on a guide face of the binding portion, the recessed parts extending in different directions from each other.

A sheet processing apparatus includes a first stacking portion on which a sheet conveyed by a conveying portion is stacked, a binding portion which forms, in a sheet bundle stacked on the first stacking portion, a tongue cut out from the sheet, with a part of the tongue attached to the sheet, and a slit, and which binds the sheet bundle by inserting a tip of the tongue of the sheet bundle in the slit of the sheet bundle, and a second stacking portion on which the sheet bundle bound by the binding portion is stacked. In the sheet processing apparatus, a plurality of recessed parts is formed on a guide face of the binding portion, the recessed parts extending in different directions from each other.

Paper-based elongate structures suitable for use as lumber substitutes, articles of manufacture made thereof, kits of materials including such structures, and machines and methods for making the same. Elongate structures according to the invention include a hollow outer portion formed of corrugated fiberboard sheet material and an accordion-folded inner support formed of corrugated fiberboard sheet material. The hollow outer portion has four outer surfaces that define a rectangle when viewed in cross-section transverse to a longitudinal axis of the elongate structure. The accordion-folded inner support is enclosed within the hollow outer portion. The inner support includes a plurality of first spaced-apart peaks that contact a first inner surface of the hollow outer portion and a plurality of second spaced-apart peaks that contact an opposing second inner surface of the hollow outer portion. The accordion-folded inner support structure improves the beam strength, crush resistance and lateral strength of the elongate structure.

Paper-based elongate structures suitable for use as lumber substitutes, articles of manufacture made thereof, kits of materials including such structures, and machines and methods for making the same. Elongate structures according to the invention include a hollow outer portion formed of corrugated fiberboard sheet material and an accordion-folded inner support formed of corrugated fiberboard sheet material. The hollow outer portion has four outer surfaces that define a rectangle when viewed in cross-section transverse to a longitudinal axis of the elongate structure. The accordion-folded inner support is enclosed within the hollow outer portion. The inner support includes a plurality of first spaced-apart peaks that contact a first inner surface of the hollow outer portion and a plurality of second spaced-apart peaks that contact an opposing second inner surface of the hollow outer portion. The accordion-folded inner support structure improves the beam strength, crush resistance and lateral strength of the elongate structure.

A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.