Patent classifications
B32B2311/00
Method of manufacturing a device
Provided is a device in which the metal content existing in a joining interface is controlled. A manufacturing method for the device comprises: a step in which the surfaces of a first substrate and a second substrate are activated using a FAB gun; a step in which a plurality of metals are discharged by using the FAB gun to sputter a discharged metal body comprising the plurality of metals, and the plurality of metals are affixed to the surfaces of the first substrate and the second substrate; a step in which the first substrate and the second substrate are joined at room temperature; and a step in which heating is performed at a temperature that is high in comparison to the agglomeration start temperature of the plurality of metals and of the elements that constitute the first substrate or the second substrate. With regards to the step in which the plurality of metals are affixed, the density of the plurality of metals existing on the joining interface of the first substrate and the second substrate is set to 1×10.sup.12/cm.sup.2 or less by adjusting the exposure area of the discharged metal body.
Reduced weight armor systems and methods of manufacturing the same
An armor system configured to be coupled to a frame surrounding a window in a vehicle or other structure, such as a building. The armor system may be configured to provide any desired ballistics protection rating. The armor system includes a ballistics-grade armor panel and at least one insert embedded in the ballistics-grade armor panel. The insert extends around at least a portion of a periphery of the ballistics-grade armor panel. The one or more inserts may be configured to reduce the parasitic weight of the armor system.
COMPOSITE ENGINE OIL PAN AND METHOD OF MAKING
A composite oil pan for a work vehicle engine and a method of forming the composite engine oil pan include forming a sheet of metal into a first pan and open molding a fiber-reinforced polymer resin onto the first pan forming a second pan. The first pan has a first bottom wall and first peripheral walls extending from edges of the first bottom wall to define a sump, the first peripheral walls terminating in a first peripheral flange. The second pan has a second bottom wall and second peripheral walls abutting the first bottom wall and the first peripheral walls, the second peripheral walls terminating in a second peripheral flange. The first pan defines a thin metal structure with an inner surface extending across the first bottom wall, first peripheral walls and first peripheral flange; the second pan reinforces the first pan without abutting the inner surface.
METHODS OF FORMING STRUCTURES FOR DOWNHOLE APPLICATIONS
A method of forming a structure for a downhole application comprises forming an interfacial material comprising at least one of self-reinforced polyphenylene, polyphenylene sulfide, polysulfone, and polyphenylsulfone between opposing surfaces of a first substrate and a second substrate. A downhole structure and a downhole assembly are also described.
Composite material and method for preparing composite material
Provided is a complex material that includes a first metal deposition layer, a first thermosetting resin layer positioned on one side of the first metal deposition layer, and a second thermosetting resin layer positioned on the other side of the first metal deposition layer.
Fast curing adhesive useful for bonding to glass
A composition comprising: a one part adhesive composition comprising a) one or more isocyanate components; b) one or more catalysts for the reaction of isocyanate groups with active hydrogen containing groups; c) one or more fillers which do not enhance the formation of voids during curing; d) one or more fillers having basic character; and a cure accelerator comprising: e) one or more liquid carriers; f) water; and g) one or more paste forming agents. The one part adhesive composition may be used alone where ambient temperature and humidities afford reasonably rapid cure rates. The cure accelerator may be used when temperatures and/or humidities are sufficiently low such that the cure rate of the adhesive alone is not acceptable for a particular use.
COMPOSITE STRUCTURE AND MANUFACTURING METHOD THEREOF
A composite structure having a laminated structure made of fiber reinforced plastic and metallic material comprises a base member(s) made of metallic material; and a reinforcement member(s) made of fiber reinforced plastic, the reinforcement member(s) comprising: a first reinforcement part(s) made of fiber reinforced plastic including reinforcement fibers which are aligned in a uni-direction, and a second reinforcement part(s) made of fiber reinforced plastic including at least reinforcement fibers which are aligned in a crossing direction relative to the uni-direction in which the reinforcement fibers of the first reinforcement part(s) are aligned, and interposed between the base member(s) and the first reinforcement part(s), the reinforcement member(s) further comprising a thermosetting resin included in a bonding site with the base member(s).
Apparatus and a method for bonding and insulating Nd—Fe—B permanent magnets
A method for bonding a plurality of Nd—Fe—B permanent magnets includes a step of curing the layer of insulating adhesive at an initial temperature of between 20° C. and 250° C. and between 0.1 hr and 24 hr prior to the step of sandwiching. A predetermined clamping pressure of between 0.1 MPa and 10 MPa is then applied to the Nd—Fe—B permanent magnets. The stacked Nd—Fe—B permanent magnet is cured at a predetermined temperature of between 150° C. and 350° C. and between 0.1 hr and 12 hr. A clamping tool apparatus includes at least one of three intermediate guides disposed on the lower plate, in the chamber, spaced from the magnet positioning members, and extends to a proximal end defining a second predetermined distance with the second predetermined distance being less than the first predetermined distance of the magnet positioning members. The upper plate defines a plurality of apertures for receiving the magnet positioning members and the intermediate guides.
Methods for bonding metal and thermoplastic components
A method for bonding components is provided. The method includes preparing a surface of a metal component, applying a film adhesive to the prepared surface, forming a thermoplastic component using injection molding such that the film adhesive is positioned between the metal component and the thermoplastic component, and curing the film adhesive.
METHOD FOR RECOVERING RESOURCE FROM CIGS THIN-FILM SOLAR CELL
A method for recovering a resource from a CIGS thin-film solar cell to be recycled includes a) providing the CIGS thin-film solar cell, and b) subjecting the CIGS thin-film solar cell to a cooling treatment at a predetermined temperature, such that a light absorbing unit of the CIGS thin-film solar cell can be recovered due to thermal strain difference of materials of the CIGS thin-film solar cell.