B32B2451/00

Decorative laminate with matte finish and method of manufacture
11504955 · 2022-11-22 · ·

A decorative laminate lay-up includes a decorative laminate sheet assembly composed of an exterior overlay paper layer, a decorative layer, and a core layer. The decorative laminate lay-up includes a texture imparting member in the form of a textured release sheet including a top side and a bottom side. The textured release sheet includes a textured matte surface formed on the bottom side thereof and ultimately applied the textured matte surface to a resulting decorative laminate.

METALLIC DECORATION FILM, METALLIC INTERIOR/EXTERIOR MEMBER FOR VEHICLE, AND METALLIC MOLDED BODY
20230054896 · 2023-02-23 ·

Provided is a metallic decoration film, having a protective layer, an anchor layer, a metal deposition layer, and a bonding layer. The metal deposition layer comprises indium, the protective layer comprises a first mixed resin layer and a second mixed resin layer, the second mixed resin layer is provided on the anchor layer side, the first mixed resin layer comprises a vinylidene fluoride-based resin and an acrylic acid ester-based resin, the second mixed resin layer comprises a vinylidene fluoride-based resin and an acrylic acid ester-based resin, a solid content concentration ratio (% by mass) of the vinylidene fluoride-based resin to the acrylic acid ester-based resin in the first mixed resin layer is 75:25 to 60:40, and a solid content concentration ratio (% by mass) of the vinylidene fluoride-based resin to the acrylic acid ester-based resin in the second mixed resin layer is 15:85 to 60:40.

MULTILAYER STRUCTURE

A multilayer structure includes a resin layer, and a glass layer laminated on the resin layer via an adhesive layer, wherein a thickness of the glass layer is 10 μm or more and 300 μm or less, and an arithmetic mean waviness Wa of an interface of the resin layer and the adhesive layer is 10 μm or less.

RESIN IMPREGNATED DECORATIVE PAPER SHEET AND RESIN IMPREGNATED DECORATIVE PANEL
20220363044 · 2022-11-17 ·

There is provided a resin impregnated decorative paper sheet (2) in which a decorative paper sheet (4) is impregnated with an impregnation resin (5). The decorative paper sheet (4) includes: a base paper sheet (6); a pattern layer (7) provided on a surface (6a) side of the base paper sheet (6); a foamed resin layer (8) formed by a foaming agent arranged on a surface (7a) of the pattern layer (7) or in the pattern layer (7); and a thermosetting resin layer (9) provided on a surface (8a) of the foamed resin layer (8). The thermosetting resin layer (9) contains at least one of an epoxy resin, a casein resin, an acrylic resin, and a urethane resin.

Method of producing metal member, method of producing resin member, and method of producing exterior part
11584091 · 2023-02-21 · ·

Provided are a method of producing a metal member, a method of producing a resin member, and a method of producing an exterior part of a vehicle, each using a laminated body including a paint substitute film that includes a thermoplastic resin film, a colored layer, and a semi-cured hard coat layer, in this order, and a protective film that is bonded to a surface of the semi-cured hard coat layer. (1) The method of producing a metal member uses a steel plate together with the laminated body, and includes: a molding step of performing thermocompression bonding on the laminated body and the heated steel plate and performing press-molding while curing the semi-cured hard coat layer. (2) The method of producing a resin member uses a molten resin together with the laminated body, and includes: inserting the laminated body into a mold; performing in-mold molding by performing injection-molding using the molten resin; and curing the semi-cured hard coat layer after the insertion into the mold and until the in-mold molding ends. (3) The method of producing an exterior part of a vehicle includes combining the metal member produced by the above-described method, and the resin member produced by the above-described method.

Decorative film, composition, method for producing decorative film, and method for producing three-dimensional molded product provided with decorative film
11584836 · 2023-02-21 · ·

To provide a decorative film whereby cracking is suppressed when the decorative film is adhered to a three-dimensional molded product while it is being stretched or in a stretched state. To further provide a composition, a method for producing the decorative film, and a method for producing a three-dimensional molded product provided with the decorative film. The decorative film has at least a base film and a fluororesin layer containing a fluororesin having a crosslinked structure, characterized in that the fluororesin layer contains a urethane bond and an allophanate bond, and the average molecular weight between crosslinking-points of the fluororesin layer is more than 50,000 and at most 100,000.

Floorboards with decorative grooves
11498305 · 2022-11-15 · ·

Floorboards which have a core and a surface layer and are provided with decorative joint edges which are formed by removing the surface layer. A method for making a floorboard, or a floor element that is to be divided into at least two floorboards, the method including making a core from a sheet shaped material, from which a part of a locking system for vertical locking of the floorboards is to be formed, impregnating and/or staining the core surface with a substance at least in portions which in the completed floorboard will constitute a joint edge of the completed floorboard, and arranging an surface layer on the core surface.

SYSTEMS AND METHODS FOR DECORATING SUBSTRATES

Systems and methods for forming and applying decorations onto substrates are disclosed. According to some aspects, a decoration may be formed on a carrier web at a decoration forming station positioned along a web path. The decorations may be transported along the web path to an application station at which the decorations are applied to substrates from the carrier web.

METHOD FOR THE FORMING AND FINISHING OF AN ACCESSORY CLADDING ELEMENT FOR USE IN ARCHITECTURE AND DESIGN

A method for making an accessory cladding element for use in architecture and design. The method provides preparing an elastically deformable support element, including a first outer surface, in particular a decorated surface, a second outer surface and a plurality of spacer elements placed between the two surfaces. An impermeable and removable layer is applied on the first outer surface to protect at least a part thereof. Then a fluid cement mixture is prepared and introduced into the support element to obtain a cement-based composite structure in a deformable state. The excess fluid cement mixture is removed from the support element. The cement-based composite structure in the deformable state is positioned in a forming device which gives it the desired shape. The composite structure is solidified and after the removable layer is removed.

APPARATUS AND METHOD FOR APPLYING A FOAMING REACTION MIXTURE ONTO A LAMINATOR
20220356382 · 2022-11-10 ·

Laminated panels are made in a process whereby a starting foam formulation is processed through a mixhead, passed through a branched distribution system and dispensed through multiple outlets of the distribution system to produce a foam layer on a bottom facing layer. The foam layer is monitored for the presence of surface bubbles. When surface bubbles are observed, the backpressure in the mixhead is increased to reduce or eliminate the surface bubbles. An apparatus for performing the process includes an adjustment means at or upstream of a first branch point in the distribution system to increase or decrease the backpressure in the mixhead.