B32B2471/00

Surface Covering With An Ultra-Violet (UV) Curable Surface Coating

A surface covering is provided. The surface covering includes a laminated panel and an ultra-violet (UV) curable surface coating applied to the laminated panel. The ultra-violet (UV) curable surface coating includes a first coating, a second coating, abrasive resistant particles, and an antimicrobial additive. The second coating is a composition distinctive of the first coating, the first coating is cured at a lower energy than the second coating, the second coating is cured at a higher energy to cure both the first coating and the second coating. The abrasive resistant particles include silicon carbide (SiC) particles wherein at least 50% of the silicon carbide (SiC) particles have a particle size of less than 45 m.Math.. The antimicrobial additive selected from a group consisting of N-butyl- 1, 2-benzisothiazolin-3-one, alkyl dimethyl ammonium saccharinates, Zinc 2-pyridinethiol-1-oxide, 10, 10′-Oxybisphenoxarsine (OBPA), 4,5-Dichloro-2-octyl-4isothiazolin-3-one (DCOIT) and mixtures thereof.

Slip-resistant floor coverings

The invention provides a synthetic slip-resistant floor-covering material comprising a layer of synthetic material which contains one or more degradable polymeric particles wherein the one or more degradable polymeric particles comprise: (a) one or more hard degradable polymeric particles which have a hardness which is greater than the hardness of the layer of synthetic material; and optionally (b) one or more soft degradable polymeric particles which have a hardness which is the same as or less than the hardness of the layer of synthetic material; and wherein the one or more hard degradable polymeric particles comprise one or more exposed hard degradable polymeric particles which are exposed at an upper surface of the synthetic floor-covering material to provide slip-resistance; and a method of preparing a synthetic floor-covering which method comprises the steps of: Providing a layer of synthetic material; Applying the one or more degradable polymeric particles to the layer of synthetic material; and Applying pressure to the layer of synthetic material to ensure that the one or more degradable polymeric particles are incorporated into the layer of synthetic material.

Method for forming a stress-free multilayer PVC sheet material
11691404 · 2023-07-04 · ·

A method for forming a multilayer plastic sheet material (1) for floor and/or wall panels, wherein a first polymer mass comprising a rigid PVC is melted under pressure and is passed through an extruder head at a specified discharge rate in the form of a plastic strand in sheet form that is provided with one or more layers so that a multilayer plastic strand is formed, which is passed to two or more rolls of a finishing stand, which processes the multilayer plastic strand into a sheet of defined thickness, which is then led away via a transport device to a sawing device to be cut to the desired length, wherein, after the plastic strand in sheet form leaves the extruder head, it is first passed between a top roll and a bottom roll of a roughing stand, wherein the speed of the rolls of the finishing stand and the rolls of the roughing stand is synchronized with the discharge rate of the plastic strand in sheet form from the extruder head, so that said plastic strand is processed without stress.

Systems and methods for producing durable, dimensionally stable, extruded sheet goods having a desired specific gravity
11692359 · 2023-07-04 · ·

The present invention provides a system, method, and apparatus for producing a dimensionally stable extruded board product for use in surface coverings. The board product may be a basalt casting powder-based product for use as a substrate for wall or other surface coverings or may be used as a core layer in a modular floor covering unit. The modular floor covering unit comprises multiple layers. The layers are a thin cut stone veneer layer, a core layer with a density similar to that of the thin cut stone veneer layer, and an optional magnetically receptive underlayment layer. Other layers or combinations of layers may also be used.

Sandwich-type, composite component having a sprayed backside protective coating

A sandwich-type, composite component having a sprayed backside protective coating is provided. The component includes a first outer layer having an outer surface, a second outer layer and a core positioned between and bonded to the outer layers and having a plurality of cavities. The protective coating is integrally formed from an elastomeric material. The material is sprayed to form the coating and the coating is bonded to the outer surface by curing. The component may be a vehicle interior component such as a vehicle load floor component.

Pet resistant engineered hardwood floor and method of making

A floor plank having a rigid, composite core having an upper side and a underside, the core being thermally stable and formed of PVC and calcium carbonate material that does not include ortho-phthalates, a wood veneer having a lower surface on the upper side of the core and further including an exposed surface, a protective coating on the exposed surface of the wood veneer, the protective coating formed of catalyzed polyurethane having aluminum oxide particles, and a thermo-acoustic cushion coating on the back surface of the core. A method of making is also provided.

Pet training pad with visually stimulating indiciums for dichromatic animals
11690352 · 2023-07-04 ·

The present invention is a pet training pad apparatus suitable for excrement training for dichromatic animals. The pet training pad apparatus comprises a pad body and a visually stimulating indicium. The pad body comprises an excretion surface, an absorbent layer, and an impermeable layer. The visually stimulating indicium comprises at least one dichromatic vision detecting element. The absorbent layer is connected between the excretion surface and the impermeable layer. The visually stimulating indicium is connected along the excretion surface, opposite to the impermeable layer. The at least one dichromatic vision detecting element is distributed about the visually stimulating indicium, where the at least one dichromatic vision detecting element is configured to visually attract animals with dichromatic vision.

Composite boards and panels
11541630 · 2023-01-03 · ·

A building panel including a water resistant core including thermoplastic material and a surface layer including thermosetting resins. Also, production methods to form a board material with a dry blend of thermoplastic particles in powder form and fillers in powder form and to apply a surface layer with a hot-hot lamination process to a core including such board material.

Surface covering having an acoustical component
11541641 · 2023-01-03 · ·

A surface covering is provided and includes an upper section of laminated polymeric layers and an acoustical section for dissipating sound waves.

Needle-punched structures containing recycled fibers

Textiles are re-cycled by grinding and scatter-laying onto a needle-punched web optionally containing low-melting material, followed by laying a second needle-punched web over the scattered layer and re-needling the three layers before applying heat or heat and pressure to activate the low-melting ground material present within the layers. Additional low-melt ground material is optionally blended into the ground textile if low melt components are absent or insufficient to bond the composite. The ground material is driven and dispersed into the surrounding web layers with at least part of the material being adjacent the two outer surfaces. The physical properties of the composite can be adjusted by selecting suitable combinations including but not limited to needling stroke depth, needling density, needle gage, low-melt content, heat finishing conditions, and relative layer weights. The final composites can optionally be reintroduced into the original end use and include significant percentages of recycled material.