B32B2471/00

Floor panel for forming a floor covering
11634912 · 2023-04-25 · ·

A floor panel for forming a floor covering comprises a substrate consisting of at least two substrate layers differing in density and, on at least one pair of opposite edges, is provided with coupling parts of the so-called push-lock type. Vertically active locking surfaces, where they cooperate in the coupled condition of two of such floor panels, define a tangent line which is horizontal or does not deviate more than 50 degrees from the horizontal. The locking surfaces are situated closer to the upper side of the first substrate layer than to the lower side of the first substrate layer.

Composite flooring for recreational vehicles
11634184 · 2023-04-25 · ·

A composite floor is provided comprising a skeletal framework, foam core inserts, an impact resistant sheet, and a weather resistant sheet bonded together with adhesive. Recreational vehicles incorporating such floors are also contemplated, as are methods of making the composite floor.

Method to produce a veneer element and a veneer element
11597187 · 2023-03-07 · ·

A method to produce a veneer element, including defects and dense portions. The method includes providing a substrate, providing a sub-layer, including a binder and coloured filler particles, applying the sub-layer on a first surface of the substrate, applying a veneer layer on the sub-layer, and applying pressure, preferably heat and pressure, to the veneer layer and/or the substrate, thereby forming a veneer element wherein, after pressing, the sub-layer is visible through a defect of the veneer element such as crack, cavity, hole and/or knot of the veneer layer. Also, a veneer element.

Composite material for vehicles

Provided is a composite material for vehicles capable of substantially preventing the occurrence of wrinkles caused by ease stitching. This composite material for vehicles is a layered product of a skin material and a polyurethane foam sheet. The skin material has a play structure which, when the composite material for vehicles is stitched, allows the skin material to follow deformation caused by the stitching with a smooth state of a surface of the skin material maintained. The skin material is a woven fabric including warp yarns and weft yarns. The warp yarns and/or the weft yarns include two or more types of yarns having different total finenesses, and form the play structure.

OVERLAY SYSTEMS AND METHODS OF INSTALLING OVERLAY SYSTEMS
20230124212 · 2023-04-20 · ·

A method of installing a binder-based overlay system may include contacting a layer of geotextile fabric to a surface of a substrate and applying a primer layer to a surface of the geotextile fabric. Two or more binder layers including infill particles may be applied over the primer layer. A resurfacer layer followed by one or more color layers may be applied over the two or more binder layers. The primer layer, one or more binder layers, resurfacer layer, and two or more color layers may cure upon application to form a monolithic layer upon the substrate.

CO-EXTRUSION SPC FOAM FLOORING AND MANUFACTURING METHOD THEREOF
20230064465 · 2023-03-02 ·

A foam flooring includes a stone-plastic base material structure, which sequentially comprises, from top to bottom, a first stable layer, a foaming layer and a second stable layer. The first stable layer and the second stable layer are both sheets with a PVC resin and filler powder as main components, with 25-40 parts by mass of the PVC resin and 55-75 parts by mass of the filler powder; and the density of the SPC foam flooring is 1.4-1.6 g/cm3. The foaming layer is arranged between the two stable layers, such that the overall density of the flooring is significantly reduced and reaches 1.4-1.6 g/m3; since the foaming layer is arranged inside, the surface strength of the overall flooring is not influenced.

Rigid High-Gloss Wear-Resistant and Scratch-Resistant Flooring
20230118389 · 2023-04-20 ·

The present disclosure provides a rigid high-gloss wear-resistant and scratch-resistant flooring. The flooring includes a surface layer, an intermediate Spc layer, and a decorative layer that are laminated; where the surface layer is prepared by combining a melamine glue and a color film; the intermediate Spc layer is prepared by mixing polyvinyl chloride resin, calcium carbonate, a plasticizer, and a stabilizer; and the decorative layer is prepared by a high-temperature material. The rigid high-gloss wear-resistant and scratch-resistant flooring is prepared by the melamine glue and the special color film, has an intermediate Spc layer, and has the decorative layer on a back side. The flooring is prepared by three different layers through a high temperature and a high pressure. The flooring has a surface that is highly wear-resistant, extremely scratch-resistant, cigarette burning-resistant, and non-deformable, and is suitable for use in various public places, with various styles, diverse specifications, and stability.

Method of making coextruded, cross-linked polyolefin foam with TPU cap layers

The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a TPU cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer with at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

Method for the production of panels from a board, press plate, method for the production of a board and board
11629507 · 2023-04-18 · ·

Disclosed is a method for producing panels from a board which includes dissecting the board along predefined lines. The board includes a core material board and is laminated with a laminate material layer. The board is dissected along an impressed region running linear over the complete surface of the laminate material layer. Also disclosed are a press plate, a method for the production of a board having an impressed region, and a board for producing the panels.

Composite panels including an aesthetic edge

Certain configurations of composite panels are described that comprise at least one aesthetic edge. In some embodiments, the composite panel with the aesthetic edge comprises a sandwich panel coupled to a shell layer. The sandwich panel may comprise skin layers and a core layer.