A multi-material 3-D printing system and method including at least two printing heads each with a transparent window circumscribed by an ejection nozzle. Each ejection nozzle is coupled to a respective pump that pumps resin from a respective vat onto a respective window. The resin is cured from below the window by exposure to a digital image displayed by a micro display chip. To switch resins, the sample is moved across a plurality of suction nozzles towards a second printing head. A respective one of the suction heads is coupled to a vacuum that effectuates the intake of residual resin from the underside of the sample.

Aspects of this disclosure include a method for repairing a component having narrow passage, a three-dimensional printer, and composition for three-dimensional printing. One embodiment of the method may comprise mixing a filler material for three-dimensional printing with a carrier fluid, and applying a controlled electromagnetic field to bias the filler material towards a repair location in a narrow passage of a component. The method may further comprise coating a ferromagnetic material with the filler material to form a microcapsule, wherein the ferromagnetic material is adapted to interact with the controlled electromagnetic field to attract the microcapsule to the repair location. 3D printing techniques may be used to coat the ferromagnetic core with the filler material.

Aspects of this disclosure include a method for repairing a component having narrow passage, a three-dimensional printer, and composition for three-dimensional printing. One embodiment of the method may comprise mixing a filler material for three-dimensional printing with a carrier fluid, and applying a controlled electromagnetic field to bias the filler material towards a repair location in a narrow passage of a component. The method may further comprise coating a ferromagnetic material with the filler material to form a microcapsule, wherein the ferromagnetic material is adapted to interact with the controlled electromagnetic field to attract the microcapsule to the repair location. 3D printing techniques may be used to coat the ferromagnetic core with the filler material.

A computer-implemented dynamic supporting base creation method that interacts with a three-dimensional (3D) printer that prints an object, the method including providing a physical support, via a first robotic gripper, for an object during three-dimensional (3D) printing using a printing head of the 3D printer and transferring the object to a second robotic gripper to provide a physical support at a different location on the object.

An additive manufacturing system includes an energy source and a material delivery device. The energy source is configured to direct an energy beam toward a component to form a melt pool. The material delivery device is configured to feed a wire toward the melt pool to deposit material on the component. In some examples, the material delivery device is configured to discharge a current to the wire to disengage the wire from the melt pool. In some examples, the material delivery device is configured to measure an arc voltage between the wire and the component.

An additive manufacturing system includes an energy source and a material delivery device. The energy source is configured to direct an energy beam toward a component to form a melt pool. The material delivery device is configured to feed a wire toward the melt pool to deposit material on the component. In some examples, the material delivery device is configured to discharge a current to the wire to disengage the wire from the melt pool. In some examples, the material delivery device is configured to measure an arc voltage between the wire and the component.

A build plate supported on a movable carriage of a 3D printing machine includes a plurality of clamping surfaces that are engageable by a mechanical clamping system that includes a plurality of clamp assemblies mounted on the movable carriage. Each of the clamp assemblies is associated with a corresponding clamping surface and includes a clamping arm configured to rotate and translate to selectively engage the corresponding clamping surface, a follower arm configured to rotate, and a conversion mechanism configured to convert rotation of the follower arm to rotation and translation of the clamping arm. An actuation mechanism includes an actuation face, corresponding to each follower arm. The actuation mechanism is arranged to simultaneously exert a force against the follower arm of each of the clamp assemblies to rotate the follower arm as the carriage moves from a working station to an unloading station of the 3D printing machine. The conversion mechanism then converts the rotation of the follower arm of each clamping assembly to rotation and translation of the respective clamping arm to selectively and simultaneously engage and disengage the clamping surfaces of the build plate.

A build plate supported on a movable carriage of a 3D printing machine includes a plurality of clamping surfaces that are engageable by a mechanical clamping system that includes a plurality of clamp assemblies mounted on the movable carriage. Each of the clamp assemblies is associated with a corresponding clamping surface and includes a clamping arm configured to rotate and translate to selectively engage the corresponding clamping surface, a follower arm configured to rotate, and a conversion mechanism configured to convert rotation of the follower arm to rotation and translation of the clamping arm. An actuation mechanism includes an actuation face, corresponding to each follower arm. The actuation mechanism is arranged to simultaneously exert a force against the follower arm of each of the clamp assemblies to rotate the follower arm as the carriage moves from a working station to an unloading station of the 3D printing machine. The conversion mechanism then converts the rotation of the follower arm of each clamping assembly to rotation and translation of the respective clamping arm to selectively and simultaneously engage and disengage the clamping surfaces of the build plate.

An additive manufacturing system includes an energy source and a material delivery device. The energy source is configured to direct an energy beam toward a component to form a melt pool. The material delivery device is configured to feed a wire toward the melt pool to deposit material on the component. In some examples, the material delivery device is configured to discharge a current to the wire to disengage the wire from the melt pool. In some examples, the material delivery device is configured to measure an arc voltage between the wire and the component.

A control circuit for generating a primary alternating current (AC) voltage signal provided to a dielectric barrier discharge (DBD) disk of a three-dimensional printer includes a switching regulator receiving a direct current (DC) voltage signal. The switching regulator modulates the DC voltage signal based on a variable duty cycle to create a modulated DC signal. The control circuit also includes a modulation circuit in electrical communication with the switching regulator. The modulation circuit introduces a frequency component to the modulated DC signal, where the primary AC voltage signal includes a variable duty cycle and a set frequency, and the frequency component introduced into the modulated DC signal is representative of the set frequency of the primary AC voltage.