Provided herein are manufacturing methods, e.g., comprising: (1a) forming a layer, including: depositing a starting material including a mixture of a metal and a sacrificial material; and applying a laser beam to the deposited starting material to consolidate the deposited starting material and form the layer; (1b) optionally repeating (1a) one or more times; and (1c) at least partially removing the sacrificial material to form a porous metal part.

A method may comprise: placing a probe in a molten metal melt comprising a thixotropic metal alloy; injecting a gas into the molten metal melt to form a saturated slurry, the saturated slurry being at a temperature above a liquidus temperature of the thixotropic metal alloy after injecting the gas; removing the probe from the molten metal melt; and depositing the molten metal melt through an extruder of an additive manufacturing system.

A method may comprise: placing a probe in a molten metal melt comprising a thixotropic metal alloy; injecting a gas into the molten metal melt to form a saturated slurry, the saturated slurry being at a temperature above a liquidus temperature of the thixotropic metal alloy after injecting the gas; removing the probe from the molten metal melt; and depositing the molten metal melt through an extruder of an additive manufacturing system.

A system for fabricating an acoustic metamaterial is provided. In an embodiment, a system for fabricating an acoustic metamaterial includes determining at least one tuned physical property for each of a plurality of micro-resonators according to a desired acoustic property of the acoustic metamaterial. For a particular physical property, a value of the tuned physical property for at least one of the plurality of micro-resonators is different from a value of the tuned physical property for at least one other of the plurality of micro-resonators. The system also includes an additively manufacturing device configured to form the acoustic metamaterial such that the acoustic metamaterial comprises a first structure and the plurality of micro-resonators embedded within the first structure. Forming the acoustic metamaterial is performed such that an actual physical property of each of the plurality of micro-resonators is equal to a corresponding tuned physical property for each of the plurality of micro-resonators.

A system for fabricating an acoustic metamaterial is provided. In an embodiment, a system for fabricating an acoustic metamaterial includes determining at least one tuned physical property for each of a plurality of micro-resonators according to a desired acoustic property of the acoustic metamaterial. For a particular physical property, a value of the tuned physical property for at least one of the plurality of micro-resonators is different from a value of the tuned physical property for at least one other of the plurality of micro-resonators. The system also includes an additively manufacturing device configured to form the acoustic metamaterial such that the acoustic metamaterial comprises a first structure and the plurality of micro-resonators embedded within the first structure. Forming the acoustic metamaterial is performed such that an actual physical property of each of the plurality of micro-resonators is equal to a corresponding tuned physical property for each of the plurality of micro-resonators.

A three-dimensional (3D) metal object manufacturing apparatus is equipped with two solid metal moving mechanisms that are independently operated to move two different metals into the receptacle of a vessel in a melted metal drop ejecting apparatus. The ejector is operated to form object features with melted metal drops of one of the two different metals and to form support features with melted metal drops of the other of the two different metals. The thermal expansion coefficients of the two metals are sufficiently different that the support features easily separate from the object features after the object and support features cool.

The invention relates to a sinterable polymer composition, comprising: a random copolymer of propylene and an olefinic comonomer, containing about 2 to 10 wt % olefinic comonomer content, relative to 100 wt % of the random copolymer. The sinterable polymer composition may also contain at least one of a clarifier and a nucleator, and/or at least one additive selected from the group consisting of a primary antioxidant, a secondary antioxidant, an acid scavenger, a peroxide, an enhanced IR energy absorber, a long-term heat agent, and a polyolefin elastomer. The sinterable polymer composition has a melt flow rate from about 1 to 150 g/10 min (230° C./2.16 kg), measured according to ASTM D 1238; a crystallization temperature, Tc, from about 105 to 150° C.; and a xylene solubles content, XS, from about 3% to 40%.

The invention relates to a sinterable polymer composition, comprising: a random copolymer of propylene and an olefinic comonomer, containing about 2 to 10 wt % olefinic comonomer content, relative to 100 wt % of the random copolymer. The sinterable polymer composition may also contain at least one of a clarifier and a nucleator, and/or at least one additive selected from the group consisting of a primary antioxidant, a secondary antioxidant, an acid scavenger, a peroxide, an enhanced IR energy absorber, a long-term heat agent, and a polyolefin elastomer. The sinterable polymer composition has a melt flow rate from about 1 to 150 g/10 min (230° C./2.16 kg), measured according to ASTM D 1238; a crystallization temperature, Tc, from about 105 to 150° C.; and a xylene solubles content, XS, from about 3% to 40%.

A non-pyrophoric AB.sub.2-type Laves phase hydrogen storage alloy and hydrogen storage systems using the alloy. The alloy has an A-site to B-site elemental ratio of no more than about 0.5. The alloy has an alloy composition including about (in at %): Zr: 2.0-5.5, Ti: 27-31.3, V: 8.3-9.9, Cr: 20.6-30.5, Mn: 25.4-33.0, Fe: 1.0-5.9, Al: 0.1-0.4, and/or Ni: 0.0-4.0. The hydrogen storage system has one or more hydrogen storage alloy containment vessels with the alloy disposed therein.

This application relates to a nickel-based superalloy suitable for additive manufacturing and a method for manufacturing a high-temperature member using the same. The nickel-based superalloy includes 13.7% to 14.3% by weight of Cr, 9.0% to 10.0% by weight of Co, 3.7% to 4.3% by weight of Mo, 2.6% to 3.4% by weight of Ti, 3.7% to 4.3% by weight of W, 2.6% to 3.4% by weight of Al, 0.15% to 0.19% by weight of C, greater than 0% by weight and not less than 0.005% by weight of B, 0.01% to 0.05% by weight of Zr, 2.0% to 2.7% by weight of Ta, 0.6% to 1.1% by weight of Hf, Ni residue, and unavoidable impurities. The nickel-based superalloy has a high fraction of strengthening phase, thereby maintaining excellent high-temperature strength. Additive manufacturing with the nick-based superalloy is much easier than existing nickel-based superalloys, thereby cost-effectively providing maximized cooling efficiency.