A method of applying a pattern to a nonplanar surface. A stamp has a major surface with pattern elements having a lateral dimension of greater than 0 and less than about 5 microns. The major surface of the stamp has a functionalizing molecule with a functional group selected to chemically bind to the nonplanar surface. The stamp is positioned to initiate rolling contact with the nonplanar surface, and contacts the nonplanar surface to form a self-assembled monolayer (SAM) of the functionalizing material thereon and impart the arrangement of pattern elements thereto. The major surface of the stamp is translated with respect to the nonplanar surface such that: a contact pressure is controlled at an interface between the stamping surfaces and the nonplanar surface, and a contact force at the interface is allowed to vary while the stamping surfaces and the nonplanar surface are in contact with each other.

An object of the present invention is to provide a flexographic printing plate precursor in which occurrence of wrinkles in an infrared ablation layer is suppressed and reproducibility of microcells is improved in a case of being made into a flexographic printing plate, and a manufacturing method of a flexographic printing plate using the flexographic printing plate precursor. The flexographic printing plate precursor of the present invention is a flexographic printing plate precursor including, in the following order, a support, a photosensitive layer, an interlayer, and an infrared ablation layer, in which the interlayer contains a rubber component and a resin component, and the resin component contains at least one of an acrylic resin or a methacrylic resin.

Methods for producing cylindrical flexographic printing elements, the cylindrical flexographic printing elements having a relief-forming layer, and the relief-forming layer being produced by successive application of a plurality of layers of a relief-forming material in liquid melt form, preferably of a photopolymerizable material in liquid melt form, to a rotating cylindrical sleeve in a continuous process.

Methods for producing cylindrical flexographic printing elements, the cylindrical flexographic printing elements having a relief-forming layer, and the relief-forming layer being produced by successive application of a plurality of layers of a relief-forming material in liquid melt form, preferably of a photopolymerizable material in liquid melt form, to a rotating cylindrical sleeve in a continuous process.

A flexographic printing plate includes at least one halftone printing area with a plurality of halftone dots. A halftone dot of said plurality of halftone dots is shaped as a relief area. Said relief area includes a central portion and a surrounding portion. Said central portion has a central dot floor with a first pattern of a plurality of pins protruding upwardly from the central dot floor. Said surrounding portion protrudes upwardly from the central dot floor and has a top side including a second pattern of a plurality of recesses. The first pattern and second pattern are such that the surrounding portion can be distinguished from the central portion.

A photosensitive flexographic printing form, and process for manufacturing the same. The printing form includes a base, a first series of relief patterns having a first elevation with respect to the base in an image area of the base, and a second series of relief patterns having one or more elevations lower than the first elevation and located outside of the image area.

The invention pertains to a photosensitive element, particularly a photopolymerizable printing form precursor; a method of preparing the photosensitive element to form a printing form for use in relief printing; and, a process of making the photosensitive element. The printing form precursor includes a layer of a photosensitive composition, a digital layer that is adjacent to a side of the photosensitive layer, and a cell pattern layer that is disposed between the photosensitive layer and the digital layer. The cell pattern layer includes a plurality of features in which each feature an area between 5 to 750 square microns and is composed of an ink that is opaque to actinic radiation and transparent to infrared radiation. Since the cell pattern layer is integral with the printing form precursor, digital imaging can occur rapidly with relatively low resolution optics to form a mask without needing to also form a microcell pattern of the digital layer. The printing form precursor having the integrated cell pattern layer facilitates the preparation of relief printing forms to have a print surface suitable for printing solids with uniform, dense coverage of ink.

A method of applying a pattern to a nonplanar surface. A stamp has a major surface with pattern elements having a lateral dimension of greater than 0 and less than about 5 microns. The major surface of the stamp has a functionalizing molecule with a functional group selected to chemically bind to the nonplanar surface. The stamp is positioned to initiate rolling contact with the nonplanar surface, and contacts the nonplanar surface to form a self-assembled monolayer (SAM) of the functionalizing material thereon and impart the arrangement of pattern elements thereto. The major surface of the stamp is translated with respect to the nonplanar surface such that: a contact force is controlled at an interface between the stamping surfaces and the nonplanar surface, and the contact pressure at the interface is allowed to vary while the stamping surfaces and the nonplanar surface are in contact with each other.

The invention relates to a method (100) for producing an image structure (12) according to an image specification (20), in particular for a letterpress process and/or intaglio printing process, characterized in that the following steps are carried out: a) providing a base (10) for receiving the image structure (12), b) producing an image structure (12) on the base (10) so that an image layer (11) is formed on the base (10) by means of the image structure (12).

A composite panel for use in the manufacture of a letterpress plate has a carrier layer, with at least one photo layer which can be structured via electromagnetic radiation in a wavelength range. The photo layer is arranged on the carrier layer. The task of proposing a composite panel use in the manufacture of a letterpress plate is achieved by the fact that a barrier layer is provided. The barrier layer is arranged on the side of the photo layer opposite to the carrier layer. The barrier layer is essentially transparent in the wavelength range in which the photo layer can be structured. The present disclosure concerns a process for manufacturing a letterpress plate using at least one composite panel and a process for manufacturing a composite plate in accordance with the invention. The invention concerns the use of a composite material in a composite panel for a letterpress plate.