A system and a method of forming a wear surface of a wheel of a rail vehicle include depositing one or more alloy powders onto a main body of the wheel, and plasma transfer arc welding the one or more powders to form one or more alloy layers secured to the main body.

A system and a method of forming a wear surface of a wheel of a rail vehicle include depositing one or more alloy powders onto a main body of the wheel, and plasma transfer arc welding the one or more powders to form one or more alloy layers secured to the main body.

A wheel for a rail vehicle has a wheel tire (1) with a ridge (9) formed on the inner circumference of the wheel tire (1), a wheel body (3) with a ring flange (11) formed on the outer circumference and running radially outward, and a clamp ring (5) attached to the wheel body (3) via a fastening means (13), on a side face opposite the ring flange (11). Damping means formed as at least two separate circular ring segments (7) extend between the clamp ring (5) and the circumferential ridge and between the circumferential ridge (9) of the wheel tire (1) and the ring flange in the circumferential direction of the wheel. On at least one side, the circular ring segments (7) have at least two centering cams (19) meshing into corresponding recesses (21). The circular segments (7) have an elastomer core enclosed by metal sheet segments (17).

A method for controlling the deformation of a wheel includes obtaining, for multiple predefined angular positions on the wheel, a parameter characterizing an angular velocity of the wheel when the wheel is in contact with the running surface at each predefined angular position while the wheel is rolling on a running surface, and calculating a radius value of the wheel for each predefined angular position using the parameter characterizing the angular velocity obtained for that angular position.

A method for controlling the deformation of a wheel includes obtaining, for multiple predefined angular positions on the wheel, a parameter characterizing an angular velocity of the wheel when the wheel is in contact with the running surface at each predefined angular position while the wheel is rolling on a running surface, and calculating a radius value of the wheel for each predefined angular position using the parameter characterizing the angular velocity obtained for that angular position.

A system for manufacturing a wheel includes a cope mold portion with internal cope mold walls and a drag mold portion with internal drag mold walls. The internal cope mold walls and internal drag mold walls define at least in part perimeter boundaries of a wheel cavity. The wheel cavity includes a cavity center portion configured to form a wheel center portion of a wheel after solidification of a molten alloy in the cavity center portion, a cavity plate portion configured to form a wheel plate portion of the wheel after solidification of a molten alloy in the cavity plate portion, and a cavity flange portion configured to form a wheel flange portion of the wheel after solidification of a molten alloy in the cavity flange portion. The system includes a chill component positioned within the wheel cavity adjacent the cavity flange portion. The chill component is configured to provide directional solidification from the cavity flange portion toward the cavity plate portion of molten alloy in the wheel cavity.

A system for manufacturing a wheel includes a cope mold portion with internal cope mold walls and a drag mold portion with internal drag mold walls. The internal cope mold walls and internal drag mold walls define at least in part perimeter boundaries of a wheel cavity. The wheel cavity includes a cavity center portion configured to form a wheel center portion of a wheel after solidification of a molten alloy in the cavity center portion, a cavity plate portion configured to form a wheel plate portion of the wheel after solidification of a molten alloy in the cavity plate portion, and a cavity flange portion configured to form a wheel flange portion of the wheel after solidification of a molten alloy in the cavity flange portion. The system includes a chill component positioned within the wheel cavity adjacent the cavity flange portion. The chill component is configured to provide directional solidification from the cavity flange portion toward the cavity plate portion of molten alloy in the wheel cavity.

A cast metal railroad car wheel includes a hub section, a tread section, and an uninterrupted annular web extending between and supporting the tread section on the hub section. The web includes a disk-shaped surface that is continuously concave and that does not include a reversely curved portion. A V-process casting process casts railroad wheels using a vacuum-process casting mold with opposing halves each partially filled with unbonded sand and sand-retaining-plastic film and a vacuum application port and that, when positioned together with the unbonded sand held to shape by vacuum and the film, define a cavity shaped to form a railroad car wheel. The V-process includes feeding molten metal into the cavity, cooling the molten metal, and releasing a vacuum to cause the sand to fall away from the railroad car wheel.

A decorative cap and fastener for fastening a wheel to a hub of a vehicle are provided. The fastener includes a fastener head including an outer surface and an internal surface defining a cavity. The cap includes an end wall having an external surface and an internal surface. The cap further includes a side wall extending from an outer periphery of the end wall. The cap also includes a central member extending longitudinally from the internal surface of the end wall within the side wall.

A device (1) for rail vehicles. The rail vehicles device incudes a predominantly hollow axle tube (2) extending along a longitudinal direction (LR) and ending in a first wheel flange (3), and a wheel support (4) extending opposite to the longitudinal direction (LR), having a wheel bearing (5), a second wheel flange (6) and a conical mandrel (7). The second wheel flange (6), the first wheel flange (3) and a wheel (8) are arranged therebetween with a wheel hub (9) connected to each other via a flange connection. The conical mandrel (7) is inserted from the wheel holder (4) in a positive-locking manner opposite to the longitudinal direction (LR) through the wheel hub (9) of the wheel (8) into the interior of the axle tube (2) and ends at the fastening element (11), which is arranged and cast into the axle tube (2) and is connected thereto.