A utility vehicle includes a plurality of ground engaging members and a frame supported by the plurality of ground engaging members. Additionally, the utility vehicle includes an operator area having a front seating section and a rear seating section.

A frame may comprise a plurality of interlocking tab-and-slot frame members forming a three-dimensional structure. A removable stringer may be designed into one or more of the interlocking tab-and-slot frame members. The stringers may be removed after positioning and welding of tab-and slot frame members together. Notches may also be designed into and formed as additional features of a tab-and-slot frame member. Notches may serve as a guide for bending tab-and-slot frame members and in the creation of tabs and/or slots of the tab-and-slot frame members.

We disclose a chassis for a vehicle, comprising an interconnected framework comprising a plurality of tubular sections, and at least one sheet bonded to the framework, wherein the tubular sections are of a non-ferrous metallic composition. The non-ferrous tubular sections have a very thin wall; generally, these sections are made by extrusion, which currently allows for wall thicknesses no thinner than about 2.5 mm. We prefer the wall thickness to be about this level, and ideally no greater than 3 mm. Such a thin-walled tube would usually imply a lower resistance to buckling, but as part of the structural element defined above, we have found that the tube does not buckle and in fact has an impact response that is superior to other alternatives. We therefore prefer that the tubular sections have a profile for which the ratio of the minimum area moment of inertia of its cross section to the square of the unsupported length of the section is less than 2 mm.sup.2. Another way of expressing this approach is to consider the aspect ratio of the tubular section, i.e. the ratio of its length to its wall thickness. Sections with a high aspect ratio will be more prone to buckling. Given the low elastic modulus of Aluminium, a low aspect ratio has been preferred, but according to the present invention a higher aspect ratio of more than about 100 or 150 is feasible.

A self-balancing tilting vehicle comprising a rear frame section having two drive wheels and a front frame section having at least one front wheel, connected to the rear frame section such as to be tiltable about a tilt axis that extends in a length direction, the front frame section carrying a driver seat, the rear frame section comprising an electric propulsion drive for rotating the drive wheels, an electric tilting drive for tilting the front frame section about the tilting axis and a power generating unit, the front wheel being rotatable about a steering axis that extends transversely to the tilt axis, characterised in that the drive unit of the tilting vehicle is cut off well before the tilting drive.

A side by side vehicle is disclosed having a vehicle frame having frame tubes extending from a front to a rear. A vehicle seat frame is positioned in a mid portion of the frame, and positions a seat frame at a raised position relative to the frame tubes. A powertrain is positioned rearward of the vehicle seat frame and is coupled to the vehicle frame. Side by side seats are supported by the seat frame; and one or more storage units are positioned under the side by side seats. The side by side vehicle also has a rear suspension comprising at least one rear alignment arm coupled to each side of a rear of the vehicle frame, where the alignment arms are coupled to the vehicle frame at front and rear connection points. A distance between the front connection points is greater than a distance between the rear connection points, and at least a portion of the powertrain is positioned between the front connection points of the alignment arms.

Some embodiments are directed to a support structure for use with a vehicle, the vehicle having a frame to which the support structure is attached. The support structure can include an elongated pillar defining a hollow portion extending therethrough. The elongated pillar can also define at least two rectangular channels approximately rectangular in cross-section extending through the hollow portion along a direction of elongation of the pillar. The elongated pillar can also define one other channel having a non-parallelogram cross-section extending through the hollow portion along a direction of elongation of the pillar.

A vehicle has a frame including a front frame module defining at least in part a cockpit, and a rear frame module having a cargo bed support structure. The vehicle has a rear seat row or a cargo bed support structure extension disposed rearwardly of a front seat row. A wheelbase length measured between centers of front and rear wheels of the vehicle is approximately the same regardless of which of the rear seat row and the cargo bed support structure extension is disposed rearwardly of the front seat row. A longitudinal cargo pivot distance measured between the center of the front wheels and a cargo bed pivot axis is approximately the same regardless of which of the rear seat row and the cargo bed support structure extension is disposed rearwardly of the front seat row. A method of assembling a vehicle of a family of vehicles is also contemplated.

A support device having an elongated support member for providing protection to an underside of a vehicle. The vehicle can have one or more pinch welds, such as a vehicle with a unibody chassis. The support device can serve as a rock rail to distribute a point load from an external object, such as a rock or a boulder, to a larger area of the vehicle to minimize high loading forces to a single point. The support device can alternatively be a running board.

The four wheel vehicle uses an electric motor (142) for driving the vehicle and a battery unit (160) for supplying electric power to the electric motor. The lower chassis (5) of the vehicle includes a pair of front side frames (10) extending linearly in a fore and aft direction with an upward slant and a progressively increasing lateral mutual spacing from a front part thereof to a rear part thereof and a plurality of cross members (14, 16, 18) connecting the front side frames to each other. The battery unit is positioned between the two front side frames such that the battery unit overlaps with the front side frames in side view. Thereby, the battery unit can be effectively protected from side impacts.

The four wheel vehicle uses an electric motor (142) for driving the vehicle and a battery unit (160) for supplying electric power to the electric motor. The lower chassis (5) of the vehicle includes a pair of front side frames (10) extending linearly in a fore and aft direction with an upward slant and a progressively increasing lateral mutual spacing from a front part thereof to a rear part thereof, a pair of rear side frames (12) connected to rear ends of the respective front side frames, and extending linearly in a fore and aft direction with an upward slant from a front part thereof to a rear part thereof in continuation of the corresponding front side frames in a mutually parallel relationship, and a plurality of cross members (14, 16, 18, 20, 22) connecting the side frames to each other.