Cross Seal Devices and related methods are provided. A cross seal device for forming ends of packages being formed in a packaging forming system can include an anvil configured to extend transverse to a product pathway of a packaging forming system along which top and bottom sheet materials travel. The cross seal device can also include a track positioned above the anvil transverse to the product pathway. Further, the cross seal device can include a carriage configured to operate along the track. The carriage can include one or more rollers configured to engage the anvil to form a pressure contact between the anvil and the roller so that the top and bottom sheet materials are joined together.

Methods of opening and adding expansion materials to containers made from flexible materials. The methods involve forming a partially completed container blank that may have four layers of flexible materials. The partially completed container blank may be opened by separating a portion of the first layer from a portion of the second layer by bending portions of the second, third, and fourth layers toward a first direction; and dosing the partially completed container blank, by adding an expansion material out of a dispenser and into a space disposed between a portion of the first layer and a portion of the second layer.

Method and machine for reducing the height of a box without removing a section of the material of the box and without the use of any cutting tool whatsoever, but by folding high sections of side walls towards the centre of the box. The method includes: breaking the connections between the side walls along the upper section of the vertical ridges of the box, from the height of the vertical walls of the box to the level of the top of the stack of objects previously positioned in the box, by exerting a force, directed towards the exterior of the box, on the high section of at least two of the side walls; simultaneously folding towards the exterior the high sections on which force is exerted; then folding all the high sections towards the interior of the box, in order to bring the side walls into a substantially horizontal plane.

Method and machine for reducing the height of a box without removing a section of the material of the box and without the use of any cutting tool whatsoever, but by folding high sections of side walls towards the centre of the box. The method includes: breaking the connections between the side walls along the upper section of the vertical ridges of the box, from the height of the vertical walls of the box to the level of the top of the stack of objects previously positioned in the box, by exerting a force, directed towards the exterior of the box, on the high section of at least two of the side walls; simultaneously folding towards the exterior the high sections on which force is exerted; then folding all the high sections towards the interior of the box, in order to bring the side walls into a substantially horizontal plane.

The present invention provides, in various embodiments, a rotary-type machine (M) for continuously sealing individual foil bags (B) by way of ultrasonic welding between an anvil (6) and a sonotrode (5) in at least one welding station (S) of a carousel (1), where each foil bag (B) can be positioned by way of holders (11). In some embodiments, the rotary-type machine (M) comprises at least one welding station (S) composed of a sonotrode (5) being located stationary at least relative to the direction of circulation (8) and anvils (6) which with intermediate spacings (7) rotate past said sonotrode (5) successively in the direction of circulation (8) of the carousel (1). According to the invention, the foil bags (B) are sealed at the stationary sonotrode (5) when the anvils (6) equipped with the foil bags (B) are rotated past.

The invention is an auto-packing apparatus for pouch, and comprises: a pouch conveyor 20, a slot magazine 50, a pickup means 60 to pick up the moving pouches 1 on the pouch conveyor 20 and insert them into the slots 51 of the slot magazine 50, a pouch retainer 100 to retain the pouches 1 dropping from the slot magazine 50, a moving means 130 to move one 80 of the side walls 70,80 of the pouch retainer 100 and an opening means 91 to open and close the lower part of the pouch retainer 100 and a controller 180.

A packaging machine is provided for producing single and multiple compartment film wrapped pouches. Multiple linear motors allow aspects of the forming, filling, cutting and discharging to run at different speeds. The pouches are formed, filled and discharged from platens that are secured to movers that proceed through the packaging process by following magnetic fields created by independently controlled linear motors. Overall, cycle time is decreased as a result of speeding up parts of the process, including the platen return process, possible because there is no mechanical connection and not a single conveyor moving the platens while the other parts of the process may be simultaneously slowed down or even temporarily stopped. Changeover of platens, to accommodate different products, such as single compartment pouch to multiple compartment pouches, is also simplified because platens are simply connected to the movers and are thus easily removed and replaced.

A packaging machine is provided for producing single and multiple compartment film wrapped pouches. Multiple linear motors allow aspects of the forming, filling, cutting and discharging to run at different speeds. The pouches are formed, filled and discharged from platens that are secured to movers that proceed through the packaging process by following magnetic fields created by independently controlled linear motors. Overall, cycle time is decreased as a result of speeding up parts of the process, including the platen return process, possible because there is no mechanical connection and not a single conveyor moving the platens while the other parts of the process may be simultaneously slowed down or even temporarily stopped. Changeover of platens, to accommodate different products, such as single compartment pouch to multiple compartment pouches, is also simplified because platens are simply connected to the movers and are thus easily removed and replaced.

A packaging machine that includes a base film being conveyed in a clocked manner using a conveying device along a direction of transport to a forming station. The film is further conveyed to a loading path, onward to a sealing station and again onward to a cutting station. Packaging troughs are formed into the base film in the forming station by thermoforming. The packaging troughs are filled with products in the loading path. The filled packaging troughs are sealed by sealingly connecting a top film to the base film in the sealing station. The filled packaging troughs are cut out from the film composite in the cutting station. Centering holes are formed in the base film in a defined relative position to the packaging troughs, and the base film is aligned by engagement of at least one centering pin into the centering holes.

A packaging machine that includes a base film being conveyed in a clocked manner using a conveying device along a direction of transport to a forming station. The film is further conveyed to a loading path, onward to a sealing station and again onward to a cutting station. Packaging troughs are formed into the base film in the forming station by thermoforming. The packaging troughs are filled with products in the loading path. The filled packaging troughs are sealed by sealingly connecting a top film to the base film in the sealing station. The filled packaging troughs are cut out from the film composite in the cutting station. Centering holes are formed in the base film in a defined relative position to the packaging troughs, and the base film is aligned by engagement of at least one centering pin into the centering holes.