Devices, methods, and systems for splicing a trailing edge of an outgoing roll with a leading edge of a replacement roll with a lapless butt splice on-the-fly during converting and printing production. A first strip of adhesive tape may be placed partially under the leading edge, such that a portion of the adhesive tape remains exposed beyond the leading edge. The replacement roll may be accelerated to match the speed of the outgoing web's movement, a trailing edge of the outgoing web may be cut free from the outgoing roll, and the trailing edge of the outgoing roll may be positioned over the exposed portion of the adhesive tape. A second strip of adhesive tape may be applied over the leading edge and trailing edge using a splicer roller timed to apply the tape when the edges pass proximate to the splicer roller.

A method for unwinding includes loading a first reel of web material into a first unwind position where the web is unwound. A splicing unit is then moved in the machine direction toward the first unwind position until there is sufficient space to allow a further reel to be loaded into a second unwind position where the web from the second reel is unwound once loaded. Then, the web from the first reel is spliced to the second reel, and the web of the first reel is thereafter cut. The process continues in the opposite direction after removing the first reel from the first unwind position. The web of the second reel is unwound in the second position, the splicing unit is moved toward the second unwind position until there is sufficient space to allow a further reel to be loaded into the first unwind position.

A method for unwinding includes loading a first reel of web material into a first unwind position where the web is unwound. A splicing unit is then moved in the machine direction toward the first unwind position until there is sufficient space to allow a further reel to be loaded into a second unwind position where the web from the second reel is unwound once loaded. Then, the web from the first reel is spliced to the second reel, and the web of the first reel is thereafter cut. The process continues in the opposite direction after removing the first reel from the first unwind position. The web of the second reel is unwound in the second position, the splicing unit is moved toward the second unwind position until there is sufficient space to allow a further reel to be loaded into the first unwind position.

The splicing device for splicing a trailing edge of a first web material to a leading edge of a second web material includes members defining a feed path of the web material. The device also includes a first cutting member and a second cutting member, cooperating with the first cutting member. One of the two cutting members is provided with a movement transverse to the feed path of the web material, to move the cutting member from an operating position, in which it is in front of the other cutting member, to an idle position, withdrawn with respect to the feed path of the web material.

The splicing device for splicing a trailing edge of a first web material to a leading edge of a second web material includes members defining a feed path of the web material. The device also includes a first cutting member and a second cutting member, cooperating with the first cutting member. One of the two cutting members is provided with a movement transverse to the feed path of the web material, to move the cutting member from an operating position, in which it is in front of the other cutting member, to an idle position, withdrawn with respect to the feed path of the web material.

A system and method for performing a splicing operation where the splicing apparatus is configured to orient the web to ensure the two sealing sides are presented to each other and the splice is always made on one side of the web.

A system and method for performing a splicing operation where the splicing apparatus is configured to orient the web to ensure the two sealing sides are presented to each other and the splice is always made on one side of the web.

A supply (22) of sheet stock material (24, 34) for a dunnage conversion machine (26) that is readily spliced to another supply includes (a) one or more plies of sheet material (24, 34) having (i) multiple longitudinally-extending sections, including a center section (42) bounded by lateral sections (40), where the lateral sections (40) are folded over a common face of the center section (42) along longitudinal fold lines (44) at lateral edges of the folded sheet material, and (ii) a leading end (60) and a trailing end (62) at respective longitudinally-opposite ends of the sheet material, where the lateral sections (40) are separated from the center section (42) adjacent the leading end (60) and adjacent the trailing end (62) along respective lines of separation; and (b) a splicing adhesive (76) applied to the sheet material adjacent the leading end (60) or the trailing end (62) on both the center section (42) and each of the lateral WO 2020/092578 A1 sections (40) to facilitate splicing each section to respective sections of two supplies.

An apparatus for manufacturing an electrode includes a plurality of guide rollers configured to transport an electrode plate. The apparatus detects a defect on the electrode plate being transported and cut, upon detecting the defect, the electrode plate at a starting part of the defect on the electrode plate to form a defective electrode plate. The apparatus also includes a first taping part connecting the defective electrode plate to a defective electrode roll. The apparatus cuts the electrode plate at an ending part of the defect on the electrode plate to form a normal electrode plate. The apparatus connects the normal electrode plate separated from the defective electrode plate in the second cutting part with a normal electrode roll. The apparatus winds and transports the normal electrode roll.

An apparatus for manufacturing an electrode includes a plurality of guide rollers configured to transport an electrode plate. The apparatus detects a defect on the electrode plate being transported and cut, upon detecting the defect, the electrode plate at a starting part of the defect on the electrode plate to form a defective electrode plate. The apparatus also includes a first taping part connecting the defective electrode plate to a defective electrode roll. The apparatus cuts the electrode plate at an ending part of the defect on the electrode plate to form a normal electrode plate. The apparatus connects the normal electrode plate separated from the defective electrode plate in the second cutting part with a normal electrode roll. The apparatus winds and transports the normal electrode roll.