The system includes a fence inside which machines are arranged that are potentially dangerous for the operators, forming part of a processing plant for processing web material and producing rolls. A passage counting the number of operators entering the fence and exiting therefrom is so controlled as to be accessible only when the machines are not working and to allow a partial operation of the machines inside the fence under particular safety conditions.

A drive gear assembly for a roll that is detachably supported in a machine body, the assembly comprising a drive gear mounted for a rotation about a stationary axis in the machine body, a driven gear mounted on an end portion of the roller, and a bearing formed in the machine body for supporting said end portion in an operative position in which the drive gear meshes with the driven gear, the assembly further comprising by a safety cover that is pivotally supported on the machine body to be movable between an active position in which it covers at least a part of the periphery of the driven gear, except a portion where the drive gear meshes with the driven gear, and an open position in which it permits an insertion of the end portion of the roll into the bearing, the cover being elastically biased into the open position and having an engagement surface arranged to be engaged by at least one of the roll and the driven gear for holding the cover in the active position as long as the roll is in the operative position.

A drive gear assembly for a roll that is detachably supported in a machine body, the assembly comprising a drive gear mounted for a rotation about a stationary axis in the machine body, a driven gear mounted on an end portion of the roller, and a bearing formed in the machine body for supporting said end portion in an operative position in which the drive gear meshes with the driven gear, the assembly further comprising by a safety cover that is pivotally supported on the machine body to be movable between an active position in which it covers at least a part of the periphery of the driven gear, except a portion where the drive gear meshes with the driven gear, and an open position in which it permits an insertion of the end portion of the roll into the bearing, the cover being elastically biased into the open position and having an engagement surface arranged to be engaged by at least one of the roll and the driven gear for holding the cover in the active position as long as the roll is in the operative position.

Computer program product, controller, winding machine and method for winding a winding material from a supply device onto a winding body of a winding machine, wherein the winding material is provided from a supply roller and wound onto the winding body via at least one deflection roller, where an actual winding tension of the winding material is set to a setpoint winding tension depending on a position-dependent compensation signal, stored in a storage unit, to compensate for a changeable free length, resulting from a non-circular cross section of the winding material, of the winding material between the deflection roller and the winding body, whereby due to the fact that the actual winding tension is set to the setpoint winding tension via the position-dependent compensation signal, which is already stored in the storage unit prior to the winding, the computational load for the setting can be reduced.

Computer program product, controller, winding machine and method for winding a winding material from a supply device onto a winding body of a winding machine, wherein the winding material is provided from a supply roller and wound onto the winding body via at least one deflection roller, where an actual winding tension of the winding material is set to a setpoint winding tension depending on a position-dependent compensation signal, stored in a storage unit, to compensate for a changeable free length, resulting from a non-circular cross section of the winding material, of the winding material between the deflection roller and the winding body, whereby due to the fact that the actual winding tension is set to the setpoint winding tension via the position-dependent compensation signal, which is already stored in the storage unit prior to the winding, the computational load for the setting can be reduced.

A method for fail-safe monitoring of the speed of a drive that includes at least a converter, a motor, and a rotational speed sensor, wherein a target rotational speed is specified to the drive and an actual rotational speed is sensed via the sensor, where a substitute rotational speed is calculated and three plausibility checks are performed in a safety program of a safety CPU, the substitute rotational speed being determinable, for example, from the initial frequency of a converter or from the quotient of EMF and magnetic flux, in each case two of the following three values being checked: target rotational speed, actual rotational speed and substitute rotational speed to achieve a high safety integrity level while avoiding disadvantages of conventional solutions, and because the calculated substitute rotational speed is independent of the sensor, even sensor errors that are difficult or impossible to detect via conventional solutions become detectable.

This invention provides web-cutting mechanism that can be mounted in line at an appropriate location between the web-handling peripheral (printer) and a web roll. The cutting mechanism operates before the available storage in the winder festoon has been exhausted, and decouples the roll's energy from the web. The cutting mechanism can employ a blade that is drawn through the web solely by the movement of the web itself. The blade is mounted at a (e.g.) 45-degree angle to web travel, causing it to be pulled through the web. A negator spring assembly and associated cable drives the blade into the side edge of the web when a slide-mounted blade shuttle assembly is released by a latching pawl of a solenoid assembly. The solenoid is triggered by a signal indicating an emergency stop condition, such as an upstream jam.

This invention provides web-cutting mechanism that can be mounted in line at an appropriate location between the web-handling peripheral (printer) and a web roll. The cutting mechanism operates before the available storage in the winder festoon has been exhausted, and decouples the roll's energy from the web. The cutting mechanism can employ a blade that is drawn through the web solely by the movement of the web itself. The blade is mounted at a (e.g.) 45-degree angle to web travel, causing it to be pulled through the web. A negator spring assembly and associated cable drives the blade into the side edge of the web when a slide-mounted blade shuttle assembly is released by a latching pawl of a solenoid assembly. The solenoid is triggered by a signal indicating an emergency stop condition, such as an upstream jam.

A winding machine for web-type materials, in particular film materials, comprises a feeding device and at least one winding shaft which is capable of being driven and designed to receive a winding core for the winding of the web-type film material, wherein the winding machine is allocated a system for regulating and/or reducing an electrostatic charge of the web-type material during the winding process.

A winding machine for web-type materials, in particular film materials, comprises a feeding device and at least one winding shaft which is capable of being driven and designed to receive a winding core for the winding of the web-type film material, wherein the winding machine is allocated a system for regulating and/or reducing an electrostatic charge of the web-type material during the winding process.