In described examples, a cushioning unit assembler includes first, second, third, and fourth rows of welding heads, a transport, and a feed module. The welding heads have a welding position and a retracted position. A main axis of the welding heads is oriented in a first dimension while in the welding position. The transport is disposed above the rows of welding heads. The transport has a main axis oriented in a second dimension perpendicular to the first dimension. The feed module includes a pocketed spring intake and a pocketed spring outflow. The transport is mechanically coupled to enable the feed module to move in the second dimension along a scope of movement. An exit aperture of the outflow vertically aligns with welding heads of the first row that are in the welding position, and vertically aligns with welding heads of the second row that are in the welding position.

A pocket spring core as well as a method for producing a pocket spring core for use in the manufacture of mattresses or furniture upholstery. The pocket spring core has a plurality of springs, a number of which lie in a row one behind the other in respective flexible pockets, forming a bank of springs, and a number of adjacent banks of spring, which together form a supporting surface, are interconnected. The springs of at least one region of the supporting surface have different springing characteristics from the springs of the neighboring regions. At least one part of the individual banks of springs consists of bank portions with differing spring characteristics, the pocketed springs of each bank portion are identical, at least some of the neighboring portions of adjacent banks of springs are of different lengths and the neighboring portions of adjacent banks of springs are interconnected.

A pocket spring core as well as a method for producing a pocket spring core for use in the manufacture of mattresses or furniture upholstery. The pocket spring core has a plurality of springs, a number of which lie in a row one behind the other in respective flexible pockets, forming a bank of springs, and a number of adjacent banks of spring, which together form a supporting surface, are interconnected. The springs of at least one region of the supporting surface have different springing characteristics from the springs of the neighboring regions. At least one part of the individual banks of springs consists of bank portions with differing spring characteristics, the pocketed springs of each bank portion are identical, at least some of the neighboring portions of adjacent banks of springs are of different lengths and the neighboring portions of adjacent banks of springs are interconnected.

A cushioning structure includes a first layer of a three-dimensional structured mat of extruded entangled filaments, the cushioning structure includes a second layer of a three-dimensional structured mat of extruded entangled filaments, and the cushioning structure includes an intermediate layer between the first layer of the three-dimensional structured mat and the second layer of the three-dimensional structured mat.

A cushioning structure includes a first layer of a three-dimensional structured mat of extruded entangled filaments, the cushioning structure includes a second layer of a three-dimensional structured mat of extruded entangled filaments, and the cushioning structure includes an intermediate layer between the first layer of the three-dimensional structured mat and the second layer of the three-dimensional structured mat.

A cushioning network structure comprising a plurality of random loops arranged in a three-dimensional orientation, wherein the plurality of random loops are formed from an ethylene/a-olefin interpolymer composition having a highest DSC temperature melting peak in the range of from 90.0° C. to 115.0° C.; a zero shear viscosity ratio (ZSVR) in the range from 1.40 to 2.10; a density in the range of from 0.860 to 0.925 g/cc, a melt index (12) in a range of from 1 to 25 g/10 minutes when measured according to ASTM D1238 at 190° C. and 2.16 kg, a molecular weight distribution (Mw/Mn) in the range of from 2.0 to 4.5.

A cushioning network structure comprising a plurality of random loops arranged in a three-dimensional orientation, wherein the plurality of random loops are formed from an ethylene/a-olefin interpolymer composition having a highest DSC temperature melting peak in the range of from 90.0° C. to 115.0° C.; a zero shear viscosity ratio (ZSVR) in the range from 1.40 to 2.10; a density in the range of from 0.860 to 0.925 g/cc, a melt index (12) in a range of from 1 to 25 g/10 minutes when measured according to ASTM D1238 at 190° C. and 2.16 kg, a molecular weight distribution (Mw/Mn) in the range of from 2.0 to 4.5.

The present invention provides a vehicle seat with little fine creases on a concave portion of a seat surface even the use of natural leather such as a cowhide as a skin material for the vehicle seat. A vehicle seat includes a seat cushion making a seated portion of the seat; a seat back disposed at a back side of the seat cushion and making a backrest portion of the seat; and a cover formed of a cloth including a skin material, an adhesive material, and a cushion material at a concave portion on at least one surface among the seat cushion and the seat back. The cover is formed into a concave shape by heat presswork with a mold having a curved surface.

In order to manufacture an innerspring unit comprising pocketed springs and having an increased stability at its edge regions, in a first step, an innerspring main body comprising a plurality of first strings of pocketed springs is provided. In a subsequent second step, at least one second string of pocketed springs is attached to a lateral surface of the innerspring main body, so that the at least one second string of pocketed springs extends in a longitudinal direction of the innerspring main body. The springs of the at least one second string of pocketed springs have a spring characteristic or a spring geometry different from the springs of the plurality of first strings of the innerspring main body. The at least one second string of pocketed springs forms together with the innerspring main body the innerspring unit.