Fly ash and/or rice husk ash is molten in a submerged combustion melter, possibly together with fluxing agent and/or further vitrifiable material, and vitrified upon cooling.

Fly ash and/or rice husk ash is molten in a submerged combustion melter, possibly together with fluxing agent and/or further vitrifiable material, and vitrified upon cooling.

A feed assembly for a melting chamber having a plurality of walls and at least one submerged burner, and related methods of its operation are disclosed. The feed assembly includes a tubular body being hollow and having a first end and extending to a second end. The second end is for connecting to one of the plurality of walls. The tubular body further includes a port proximate the second end wherein the port has a first port end and tapers radially inwardly to a second port end at the second end. The feed assembly also has a batch charger disposed within the tubular body and having a first charger end and extending to a second charger end.

A feed assembly for a melting chamber having a plurality of walls and at least one submerged burner, and related methods of its operation are disclosed. The feed assembly includes a tubular body being hollow and having a first end and extending to a second end. The second end is for connecting to one of the plurality of walls. The tubular body further includes a port proximate the second end wherein the port has a first port end and tapers radially inwardly to a second port end at the second end. The feed assembly also has a batch charger disposed within the tubular body and having a first charger end and extending to a second charger end.

A melting apparatus is disclosed, the melting apparatus including a melting vessel with a back wall, a front wall, a first side wall, a second side wall and a longitudinal centerline extending therebetween and a width between the first and second side walls orthogonal to the centerline. The melting vessel further includes a first feed screw including a first axis of rotation and a second feed screw including a second axis of rotation, the first axis of rotation positioned between the longitudinal centerline and the first side wall and the second axis of rotation positioned between the longitudinal centerline and the second side wall. The positions of either one or both the first and second axes of rotation are located from a respective side wall a distance that is equal to or less than about 15% of the width of the melting vessel.

A batch charger includes a barrel defining a direction X of charging a glass forming batch into the furnace, and a mechanical assembly provided with a member for conveying the batch to the furnace in the charging direction X, this conveying member being at least partially arranged in the barrel, and a motorized unit for driving the conveying member. The batch charger includes a mechanical assembly translatably mobile relative to the barrel, in the charging direction X.

A screw smelting machine melts raw materials with a different chemical ratio in a mixing funnel in a feeding order to prevent the long-range diffusion of a melt, and controls outflow at a suitable speed. A centrifugal casting machine solidifies the melt with the ingredients gradient varying into a radial ingredient gradient material by a centrifugal casting style. A temperature sensor monitors temperature of an outer surface of a centrifuge cavity of the centrifugal casting machine during centrifugal casting, and transmits the temperature to a control platform. The control platform determines an optimal flow rate of the melt at an end of screw rod according to ingredient gradient of ingredient radial-gradient pipe materials and a thickness of each component gradient material required with preparation, in combination with a real-time data fed back from the temperature sensor, and feeds back to a feeding end.

Apparatus, system, and method for blending batch and cullet at a predetermined cullet ratio for feeding to a furnace. It includes a first hopper for holding cullet; a second hopper for holding batch; feeder associated with the second hopper; a chamber positioned to receive cullet from the first hopper, an inlet spout configured to receive cullet from the first hopper so that cullet flood feeds into the chamber to keep it constantly filled with cullet up to its angle of repose, and an outlet spout; a chute positioned to receive batch from the feeder and extending into the chamber and having a chute outlet having a diameter equal to or larger than the outlet spout; a charger for receiving mixed batch and cullet from the chamber; and a controller operatively connected to the feeder and to the charger.

A glass article includes: from 60 mol % to 80 mol % SiO.sub.2; from 5 mol % a to 25 mol % Al.sub.2O.sub.3; from 0.25 mol % to 10 mol % MgO; from 0.25 mol % to 10 mol % Na.sub.2O; from 0 mol % to 2 mol % Li.sub.2O; from 0 mol % to 9 mol % La.sub.2O.sub.3; and from 0 mol % to 9 mol % Y.sub.2O.sub.3. La.sub.2O.sub.3+Y.sub.2O.sub.3 is from 2 mol % to 9 mol %. (La.sub.2O.sub.3+Y.sub.2O.sub.3)/(R.sub.2O+RO) is from 0.1 to 2, R.sub.2O being the sum of Na.sub.2O, Li.sub.2O, and K.sub.2O, and RO being the sum of MgO, CaO, SrO, and BaO.

The invention relates to a material feeding system (1) for a melter comprising: (i) a substantially horizontal feeding barrel (5) designed to feed solid material through the melter wall (9) into the melt (11) contained in the said melter, and arranged below the level (13) of the melt (11) contained in the melter (30), (ii) said feeding barrel (5) comprising a material input opening (15) and material output opening (17), the material output opening (17) leading into the melt (11) contained in the melter (30), said feeding barrel (5) comprising an internal feeder (20) designed to push solid material (7) loaded through the material input opening (15), in the direction of the longitudinal barrel axis (6) toward the material output opening (17), the end of the internal feeder (20) on the material output side extending at a minimum at a distance from the internal melter surface (19) of two (2) to ten (10) times the diameter of the feeding barrel (5), preferably three (3) to eight (8) times the diameter of the feeding barrel, more preferably three (3) to six (6) times the diameter of the feeding barrel or three (3) to five (5) times the diameter of the feeding barrel (5). The invention further covers a submerged combustion melter equipped with above material feeding system and a process for feeding material into a melter.