A method of fabricating a gate cap layer includes providing a substrate with an interlayer dielectric disposed thereon, wherein a recess is disposed in the interlayer dielectric and a metal gate fills in a lower portion of the recess. Later, a cap material layer is formed to cover the interlayer dielectric and fill in an upper portion of the recess. After that, a first sacrifice layer and a second sacrifice layer are formed in sequence to cover the cap material layer. The first sacrifice layer has a composition different from a composition of the cap material layer. The second sacrifice layer has a composition the same as the composition of the cap material layer. Next, a chemical mechanical polishing process is preformed to remove the second sacrifice layer, the first sacrifice layer and the cap material layer above a top surface of the interlayer dielectric.

A technique relates to manufacturing a nanogap. An oxide layer is disposed on top of a substrate. A release layer is disposed in a pattern on top of the oxide layer. A patterned trench is etched into the oxide layer using the pattern of the release layer. A metal layer is disposed on the release layer and in the patterned trench. A polish removes the release layer, thereby removing both the release layer and a portion of the metal layer having been disposed on top of the release layer, such that the metal layer remaining includes a first metal part and a second metal part connected by a metal nanowire. The metal layer remaining is coplanar with the oxide layer. A nanochannel is formed in the oxide layer in a region of the metal nanowire. The nanogap is formed in the metal nanowire separating the first and second metal parts.

A high efficiency optical combiner minimizes core region distortions in the area where fusion splicing between an input tapered fiber bundle (or any other type of cladding-less input fiber) and output fiber are joined. The thickness of the output fiber's glass cladding layer in the splice region is reduced (if not removed altogether) so that a core-to-core splice is formed and any necked-down region where the glass flows to join the core regions (while also joining the outer diameters) is essentially eliminated. The reduction of distortions in the core region of the splice improves the transmission efficiency between an input tapered fiber bundle and output fiber, reaching a level of about 99%. This high efficiency optical combiner is particularly well-suited for applications where a number of pump sources are combined and applied as an input to a fiber laser or amplifier.

A formaldehyde-free sizing composition for products based on fibers, in particular mineral fibers, such as glass or rock fibers, which includes at least one humic acid and/or one fulvic acid or a salt of these acids, at least one saccharide, and at least one inorganic acid ammonium salt.

A multi-electrode system includes a fiber holder that holds at least one optical fiber, a plurality of electrodes arranged to generate a heated field to heat the at least one optical fiber, and a vibration mechanism that causes at least one of the electrodes from the plurality of electrodes to vibrate. The electrodes can be disposed in at least a partial vacuum. The system can be used for processing many types of fibers, such processing including, as examples, stripping, splicing, annealing, tapering, and so on. Corresponding fiber processing methods are also provided.

A method for generating a diameter-enlarged end on an optical fiber, includes placing a longitudinal subsection of a longitudinal section of the fiber into a heating zone and heating the longitudinal subsection, wherein first and second sides of the longitudinal section on either side of the longitudinal subsection are situated outside the heating zone; compressing the heated longitudinal subsection in a longitudinal direction of the optical fiber; pushing the first side of the longitudinal section toward the heating zone in the longitudinal direction and pulling the second side of the longitudinal section away from the heating zone in the longitudinal direction, wherein the first side of the longitudinal section is pushed to a greater degree than the second side of the longitudinal section is pulled, and generating an optical entry surface of the fiber by cutting the enlarged longitudinal subsection transversely to the longitudinal direction of the fiber.

An aqueous binder composition is provided that includes a carbohydrate and a crosslinking agent. In exemplary embodiments, the carbohydrate-based binder composition may also include a catalyst, a coupling agent, a process aid, a crosslinking density enhancer, an extender, a moisture resistant agent, a dedusting oil, a colorant, a corrosion inhibitor, a surfactant, a pH adjuster, and combinations thereof. The carbohydrate may be natural in origin and derived from renewable resources. Additionally, the carbohydrate polymer may have a dextrose equivalent (DE) number from 2 to 20. In at least one exemplary embodiment, the carbohydrate is a water-soluble polysaccharide such as dextrin or maltodextrin and the crosslinking agent is citric acid. Advantageously, the carbohydrates have a low viscosity and cure at moderate temperatures. The environmentally friendly, formaldehyde-free binder may be used in the formation of insulation materials and non-woven chopped strand mats. A method of making fibrous insulation products is also provided.

An apparatus used for the fabrication of fiberoptic waveguides utilizing a novel melting and resolidifying apparatus and method while under microgravity conditions is disclosed. In one embodiment, the optical fiber core has a lower melting point than the cladding and the core is melted and resolidified under microgravity conditions. The molten lower melting point core is thus contained by the higher melting point cladding while under microgravity conditions.

Various embodiments of the present invention provide sizing compositions, fiber glass strands, cement boards, and other products incorporating fiber glass. In some embodiments, a sizing composition of the present invention comprises a starch, a nonionic lubricant, a silane comprising at least one amine and at least one aryl or arylene group, and an aminofunctional oligomeric siloxane.