C04B11/00

Gypsum panels, systems, and methods

Gypsum panels, sheathing systems, and methods of making and using the same are provided. A gypsum panel includes a gypsum core associated with a first fiberglass mat having a continuous barrier coating, the coating penetrating a portion of the first fiberglass mat opposite the gypsum core, wherein gypsum penetrates a remaining fibrous portion of the first fiberglass mat such that voids in the first fiberglass mat are substantially eliminated. A building sheathing system includes at least two gypsum panels and a seaming component to provide a seam at an interface between the gypsum panels.

Pregelatinized starch with mid-range viscosity, and product, slurry and methods related thereto

Disclosed are product (e.g., panels), slurry, and methods relating to a pregelatinized starch having a mid-range viscosity (i.e., from about 20 centipoise to about 700 centipoise).

FOREIGN MATTER REMOVING APPARATUS, GYPSUM-BASED BUILDING BOARD MANUFACTURING APPARATUS, AND FOREIGN MATTER REMOVING METHOD
20240165670 · 2024-05-23 ·

A foreign matter removing apparatus for removing foreign matter in a powder and granular material is provided. The foreign matter removing apparatus includes: a conveyance device configured to convey the powder and granular material from a supply port to a discharge port that are for the powder and granular material; and a foreign matter sedimentation device that is provided between the supply port and the discharge port on a conveyance path of the conveyance device, and is configured to sediment the foreign matter in the powder and granular material. The foreign matter sedimentation device includes both a foreign matter discharge port provided at a lowest position in a height direction and a bottom inclined toward the foreign matter discharge port.

Bioresorbable ceramic composition for forming a three dimensional scaffold

The present disclosure is directed to a bioresorbable ceramic composition having a plurality of biocompatible ceramic granules, each of the granules having a coating of a plurality of calcium containing particles, where at least a portion of the particles are bound to at least a portion of an outer surface of each of the granules, and further where the composition is flowable in a dry state. The present disclosure is also directed to a three dimensional scaffold for bone repair that includes the bioresorbable composition, which upon implantation to a locus of repair defines an interconnected pore network between outer walls of the coated granules of the composition. Finally, the present disclosure is directed to methods of forming both the bioresorbable ceramic composition and the three-dimensional ceramic scaffold.

SIZING COMPOSITION FOR WET USE CHOPPED STRAND GLASS FIBERS
20190161405 · 2019-05-30 ·

A sizing composition including water, a polyvinylpyrrolidone film former, a silane coupling agent, a lubricant, and a surfactant is provided. The polyvinylpyrrolidone film former constitutes from 30 wt. % to 50 wt. % of the dry solids of the sizing composition. Wet use chopped strand glass fibers for use in reinforcing gypsum board are also provided. The wet use chopped strand glass fibers include chopped glass fibers having the sizing composition applied thereto. The sizing composition improves fiber bundle integrity, fiber flow rate, fiber flow rate consistency, and dispersibility of the wet use chopped strand glass fibers in a gypsum matrix or slurry.

Inline detection of gypsum panel calcination

The present invention is directed to a method of determining a free moisture content and/or a degree of calcination of a gypsum panel. The method comprises the following: (a) transmitting a microwave beam through at least a first portion of the gypsum panel, such that said microwave beam is a transmitted microwave beam; (b) receiving the transmitted microwave beam to form a received microwave beam; (c) determining a phase shift and an attenuation from the received microwave beam; (d) repeating steps (a) to (c) for at least a second portion of the gypsum panel, such that a plurality of phase shifts and a plurality of attenuations is obtained; (e) using at least one empirical factor to correct the plurality of attenuations, producing a plurality of corrected attenuations; (f) calculating a raw moisture content of the gypsum panel from the corrected attenuations wherein the raw moisture content comprises a raw free moisture content and a raw crystal moisture content; (g) using a calibration factor to correct the plurality of phase shifts, producing a plurality of corrected phase shifts; (h) determining a density of the gypsum panel from the corrected phase shifts; and (i) calculating a final moisture content of the gypsum panel from the density and from the raw moisture content wherein the final moisture content comprises a final free moisture content and a final crystal moisture content.

Inline detection of gypsum panel calcination

The present invention is directed to a method of determining a free moisture content and/or a degree of calcination of a gypsum panel. The method comprises the following: (a) transmitting a microwave beam through at least a first portion of the gypsum panel, such that said microwave beam is a transmitted microwave beam; (b) receiving the transmitted microwave beam to form a received microwave beam; (c) determining a phase shift and an attenuation from the received microwave beam; (d) repeating steps (a) to (c) for at least a second portion of the gypsum panel, such that a plurality of phase shifts and a plurality of attenuations is obtained; (e) using at least one empirical factor to correct the plurality of attenuations, producing a plurality of corrected attenuations; (f) calculating a raw moisture content of the gypsum panel from the corrected attenuations wherein the raw moisture content comprises a raw free moisture content and a raw crystal moisture content; (g) using a calibration factor to correct the plurality of phase shifts, producing a plurality of corrected phase shifts; (h) determining a density of the gypsum panel from the corrected phase shifts; and (i) calculating a final moisture content of the gypsum panel from the density and from the raw moisture content wherein the final moisture content comprises a final free moisture content and a final crystal moisture content.

METHODS FOR PRODUCING STUCCO COMPOSITIONS USEFUL IN MAKING GYPSUM PRODUCTS

The present disclosure relates generally to methods for producing stucco compositions useful in making gypsum products. One aspect of the disclosure is a method for producing a stucco composition using dielectric calcination. Another aspect of the disclosure is a production process for a gypsum product using a stucco composition prepared by dielectric calcination.

LATENT HEAT STORAGE GYPSUM BOARD AND PARTITION STRUCTURE
20240247176 · 2024-07-25 ·

A latent heat storage gypsum plate includes: a gypsum plate having a first main face and a second main face located on an opposite side of the gypsum plate from the first main face; and a latent heat storage layer disposed over at least part of the first main face of the gypsum plate and including a latent heat storage material and a binder. A heat storage capacity of the latent heat storage gypsum plate is 260 kJ/m.sup.2 or more, the heat storage capacity being measured in a measurement temperature range of from 15? C. through 35? C. through heat storage capacity measurement specified in ASTM C 1784. The latent heat storage gypsum plate exhibits heat generation property grade 1 as evaluated by a heat generation property test specified in JIS A 6901 (2014), with the face in which the latent heat storage layer is disposed being set as a back face.

Method For Calcining Gypsum and Making a Gypsum Board

In general, the present invention is directed to a method of making a gypsum board. The method comprises: applying a phosphorus containing compound to a first gypsum composition to provide a phosphorus modified gypsum composition; calcining the phosphorus modified gypsum composition to provide a calcined gypsum composition; preparing a gypsum slurry by combining water and the calcined gypsum composition; depositing the gypsum slurry on a first facing material; providing a second facing material on the gypsum slurry; and allowing the calcined gypsum to convert to calcium sulfate dihydrate.