There is provided a method for producing construction material utilizing loose pieces of aggregate, enzyme producing bacteria, an amount of urea and an amount of calcium ions. A first solution is prepared which includes urease which is formed by enzyme producing bacteria. A second solution is prepared which includes urea and calcium ions. The first and second solutions are added to the loose aggregate. The calcium ions contribute to the formation of calcium carbonate wherein the calcium carbonate fills and bonds between at least some of the gaps between the loose pieces of aggregate forming a solid construction material.

A carbon-sequestering geopolymer concrete composition and method of manufacture is disclosed. The composition comprises a geopolymeric binder phase of aluminosilicate materials and an alkaline activator, coarse and fine aggregates, dried marine algae powder, and optional supplementary cementitious materials. This enables significantly reduced carbon dioxide emissions during production compared to standard concrete mixes. Additionally, the integrated algae powder facilitates direct capture and mineralization of atmospheric carbon dioxide as the concrete cures. Aspects of embodiments of the invention include the concrete composition; a sidewalk embodiment comprising said concrete; associated sidewalk construction methods; and alternate sidewalk embodiment claims. Compared to conventional concretes, the technology disclosed herein provides over 70% lower CO2 emissions coupled with enhanced carbon mineralization that progresses over the material lifetime. This enables various infrastructure applications to reach carbon-absorbing or carbon-negative performance credentials. The composition also exhibits excellent mechanical strength, freeze-thaw resilience, and extended durability properties.

The invention is directed to kits, compositions, tools and methods comprising a cyclic industrial process to form biocement. In particular, the invention is directed to materials and methods for decomposing calcium carbonate into calcium oxide and carbon dioxide at an elevated temperature, reacting calcium oxide with ammonium chloride to form calcium chloride, water, and ammonia gas; and reacting ammonia gas and carbon dioxide at high pressure to form urea and water, which are then utilized to form biocement. This cyclic process can be achieved by combining industrial processes with the resulting product as biocement. The process may involve retention of calcium carbonate currently utilized in the manufacture of Portland Cement.

The invention is directed to kits, compositions, tools and methods comprising a cyclic industrial process to form biocement. In particular, the invention is directed to materials and methods for decomposing calcium carbonate into calcium oxide and carbon dioxide at an elevated temperature, reacting calcium oxide with ammonium chloride to form calcium chloride, water, and ammonia gas; and reacting ammonia gas and carbon dioxide at high pressure to form urea and water, which are then utilized to form biocement. This cyclic process can be achieved by combining industrial processes with the resulting product as biocement. The process may involve retention of calcium carbonate currently utilized in the manufacture of Portland Cement.

A process for the production of a geopolymer composite. The disclosure further relates to a geopolymer composite, and the use of a geopolymer, a geopolymer in combination with an athermanous additive, or the geopolymer composite in expanded vinyl polymer, preferably vinyl aromatic polymer. Furthermore, the disclosure relates to a process for the production of expandable vinyl aromatic polymer granulate, and expandable vinyl aromatic polymer granulate. Finally, the disclosure relates to expanded vinyl foam, preferably vinyl aromatic polymer, and to a masterbatch comprising vinyl polymer and a), b), or c).

Compositions and methods for producing materials for construction and for dust control utilizing enzyme producing cells, an amount of a nitrogen source such as urea, and an amount of calcium such as calcium chloride. Calcium contributes to the formation of calcium carbonate which creates a solid structure, layer or shield. One or more compositions containing components of the invention can be sprayed or otherwise applied to surfaces for erosion control, foundation support, prevention of sink hole formation, prevention of dust formation, or other applications. Ammonia, water and other by-products of the process can be recycled and re-utilized for the same or other purposes including, for example, as fertilizers and energy sources, or independently fermented from selectively cultivated microorganisms.

Compositions and methods for producing materials for construction and for dust control utilizing enzyme producing cells, an amount of a nitrogen source such as urea, and an amount of calcium such as calcium chloride. Calcium contributes to the formation of calcium carbonate which creates a solid structure, layer or shield. One or more compositions containing components of the invention can be sprayed or otherwise applied to surfaces for erosion control, foundation support, prevention of sink hole formation, prevention of dust formation, or other applications. Ammonia, water and other by-products of the process can be recycled and re-utilized for the same or other purposes including, for example, as fertilizers and energy sources, or independently fermented from selectively cultivated microorganisms.

A geopolymer formulation is suitable for making a functional geopolymer when combined with an aggregate and water. The geopolymer formulation includes a precursor including an oxide and an activator. The geopolymer formulation is a dry solid powder with a particle size in the range of 45 to 60 microns.

The invention discloses an ultra-high-toughness multifunctional self-assembly C-S-H gel material and preparation method thereof. The ultra-high-toughness multifunctional self-assembly C-S-H gel material includes several stacked core-shell structure layers, wherein the core-shell structural layer is composed of several core-shell structure particles; the core-shell structure particles are composed of calcium silicate hydrate nanoparticles as the core and poly(acrylamide-co-acrylic acid) as the shell. The obtained ultra-high-toughness multifunctional self-assembly C-S-H gel material has high toughness, good tensile performance and temperature sensitive effect.

A method for producing carbon negative supplementary cementitious materials utilizing a carbon mineralization-based direct air capture process. One version of the method comprises pre-treating a mineral feedstock with an alkaline solution, resulting in a pre-treated feedstock and an alkaline solution comprising dissolved alumina or silica. The pre-treated feedstock has enhanced carbonation reactivity in the subsequent carbon mineralization-based direct air capture process. Another version of the method comprises post-treating precipitates yielded from carbon mineralization-based direct air capture process of a mineral feedstock with an alkaline solution, resulting in a residue and an alkaline solution comprising dissolved alumina or silica. The alkaline solutions resulted from the pre- and post-treatments can be directly used as supplementary cementitious materials, or as a sorbent solution for carbon capture.