A method for granulating a slurry in a fluidized bed granulator having a main longitudinal direction from a seed end where granulation is initiated, to a product discharge end where granules are discharged from the fluidized bed granulator, including at least one fluidized bed compartment, an injection section and a granulation section, separated by a bottom plate including one or more injection nozzles, wherein a feed slurry is provided to the injection section, wherein a first fraction of the feed slurry provided to the injection section is injected into the granulation section through the one or more injection nozzles and a second fraction of the feed slurry, being the remainder of the feed slurry, is passed through the injection section without being injected into the granulation section. A fluidized bed granulator for the granulation of slurries for fertilizer products such as UAS according to the method of the invention.

A process for preparing humic-mineral agent granules is disclosed. Such a process may comprise providing a humic acid-containing material; crushing the humic acid-containing material to obtain first granules; contacting a quantity of water with the first granules, thereby forming slightly wet granules; blending the slightly wet granules for a period of time, thereby forming blended granules; contacting an amount of alkali with the blended granules, thereby forming alkali-treated granules; and mixing the alkali-treated granules at a temperature high enough to melt organic carbon substances in the alkali-treated granules. The resulting product has biologically, geologically, and chemically active properties, and may be applied to the soil alone or in combination with a commercially available fertilizer. Additionally, the resulting product may be used to detoxify solid or liquid waste products.

A process for preparing humic-mineral agent granules is disclosed. Such a process may comprise providing a humic acid-containing material; crushing the humic acid-containing material to obtain first granules; contacting a quantity of water with the first granules, thereby forming slightly wet granules; blending the slightly wet granules for a period of time, thereby forming blended granules; contacting an amount of alkali with the blended granules, thereby forming alkali-treated granules; and mixing the alkali-treated granules at a temperature high enough to melt organic carbon substances in the alkali-treated granules. The resulting product has biologically, geologically, and chemically active properties, and may be applied to the soil alone or in combination with a commercially available fertilizer. Additionally, the resulting product may be used to detoxify solid or liquid waste products.

A fertilizer composition including a base fertilizer granule with a hydrophobic or super-hydrophobic coating that reduces fertilizer caking and dust formation. The coating can include a roughening component, which creates micron-scale surface roughness, and a hydrophobic coating. Together, the components of the coating act to physically protect water soluble fertilizers granules from the ingress of moisture and from caking, and increase the resistance of the granules to abrasion.

A fertilizer composition including a base fertilizer granule with a hydrophobic or super-hydrophobic coating that reduces fertilizer caking and dust formation. The coating can include a roughening component, which creates micron-scale surface roughness, and a hydrophobic coating. Together, the components of the coating act to physically protect water soluble fertilizers granules from the ingress of moisture and from caking, and increase the resistance of the granules to abrasion.

This disclosure provides a two-step process to produce monocalcium phosphates from lime water treatment plant lime softening residuals and from other sources containing calcium salts. This patent focuses on the reuse of lime softening residuals to produce monocalcium phosphates and dicalcium phosphates for use in a variety of applications including as quick release and slow release fertilizers, for animal feed and other applications. The two-step process is conducted close to ambient temperatures and under controlled pH conditions to produce substantially pure calcium phosphate products while at the same time capturing the carbon dioxide generated in the process.

This disclosure provides a two-step process to produce monocalcium phosphates from lime water treatment plant lime softening residuals and from other sources containing calcium salts. This patent focuses on the reuse of lime softening residuals to produce monocalcium phosphates and dicalcium phosphates for use in a variety of applications including as quick release and slow release fertilizers, for animal feed and other applications. The two-step process is conducted close to ambient temperatures and under controlled pH conditions to produce substantially pure calcium phosphate products while at the same time capturing the carbon dioxide generated in the process.

Agglomerated dispersible granules are disclosed including activated alumina particles and phosphate particles. The activated alumina particles have a porous structure and a plurality of electrically-charged binding sites disposed within the porous structure. The activated alumina particles and the phosphate particles are present in the agglomerated dispersible granules as distinct phases agglomerated together. A method for amending soil with buffered phosphorus is disclosed including physically blending and then agglomerating activated alumina particles with phosphate particles to form the agglomerated dispersible granules. The agglomerated dispersible granules are applied to soil with the activated alumina particles and the phosphate particles being present as distinct phases and the activated alumina particles being free of phosphate disposed within the porous structure. An activated alumina suspension is disclosed including activated alumina particles suspended as a dispersed phase in a continuous phase, the activated alumina particles having a particle size less than 200 m.

Agglomerated dispersible granules are disclosed including activated alumina particles and phosphate particles. The activated alumina particles have a porous structure and a plurality of electrically-charged binding sites disposed within the porous structure. The activated alumina particles and the phosphate particles are present in the agglomerated dispersible granules as distinct phases agglomerated together. A method for amending soil with buffered phosphorus is disclosed including physically blending and then agglomerating activated alumina particles with phosphate particles to form the agglomerated dispersible granules. The agglomerated dispersible granules are applied to soil with the activated alumina particles and the phosphate particles being present as distinct phases and the activated alumina particles being free of phosphate disposed within the porous structure. An activated alumina suspension is disclosed including activated alumina particles suspended as a dispersed phase in a continuous phase, the activated alumina particles having a particle size less than 200 m.