A method for making a pyrotechnic composition in accordance with an embodiment of the present technology includes flowing metal powder, polytetrafluoroethylene powder, and binder powder in separate respective feed streams toward an extruder. The binder powder includes adhesive material and polytetrafluoroethylene anticaking material coating the adhesive material. The method further includes interspersing the metal powder, the binder powder, and the fluoropolymer powder to form a mixture. This mixture is then subjected to an extrusion process during which the anticaking material coating the adhesive material is disrupted. This releases the adhesive material to bind together the metal powder and the polytetrafluoroethylene powder in the extrudate. The powder mixture includes no solvent at any time between being formed and being extruded, yet the extrudate is well-mixed and cohesive.

The present technology is directed to igniter pellets for use with an expendable countermeasure flare assembly with an igniter assembly with a pellet receptacle. An igniter pellet of one or more embodiments has a moisture insensitive first layer formed by a first composition comprising a mixture of a fuel material that includes Boron, an oxidizer material that includes Bismuth Oxide and/or Potassium Perchlorate, and a granular matrix binder holding the fuel material and the oxidizer material together. A second layer is formed by a second composition that has a fuel material that includes Magnesium, an oxidizer that includes Polytetrafluoroethylene, and a binder material that includes a fluoropolymer elastomer. The second layer is contained in the pellet receptacle and covered by the first layer, so that the second layer is isolated and protected from ambient moisture by the moisture insensitive first layer.

The present technology is directed to igniter pellets for use with an expendable countermeasure flare assembly with an igniter assembly with a pellet receptacle. An igniter pellet of one or more embodiments has a moisture insensitive first layer formed by a first composition comprising a mixture of a fuel material that includes Boron, an oxidizer material that includes Bismuth Oxide and/or Potassium Perchlorate, and a granular matrix binder holding the fuel material and the oxidizer material together. A second layer is formed by a second composition that has a fuel material that includes Magnesium, an oxidizer that includes Polytetrafluoroethylene, and a binder material that includes a fluoropolymer elastomer. The second layer is contained in the pellet receptacle and covered by the first layer, so that the second layer is isolated and protected from ambient moisture by the moisture insensitive first layer.

The present invention provides a particle and a composition for e.g., hypergolic ignition of rocket propellant. The disclosed particle and the composition comprise an energetic fuel additive and an ignition agent wherein the ignition agent is deposited on a surface of the particle.

The present invention provides a particle and a composition for e.g., hypergolic ignition of rocket propellant. The disclosed particle and the composition comprise an energetic fuel additive and an ignition agent wherein the ignition agent is deposited on a surface of the particle.

A composition that includes a fuel and a perfluoropolyether (PFPE) is disclosed. The composition may be used as a flare composition in a countermeasure device. Countermeasure devices including the flare composition are also disclosed, as are methods of forming grains of the countermeasure device.

A composition that includes a fuel and a perfluoropolyether (PFPE) is disclosed. The composition may be used as a flare composition in a countermeasure device. Countermeasure devices including the flare composition are also disclosed, as are methods of forming grains of the countermeasure device.

A composition that includes a fuel and a perfluoropolyether (PFPE) is disclosed. The composition may be used as a flare composition in a countermeasure device. Countermeasure devices including the flare composition are also disclosed, as are methods of forming grains of the countermeasure device.

A composition that includes a fuel and a perfluoropolyether (PFPE) is disclosed. The composition may be used as a flare composition in a countermeasure device. Countermeasure devices including the flare composition are also disclosed, as are methods of forming grains of the countermeasure device.

A shot shell is disclosed. The shot shell includes a casing, a projectile, a cushion wad having a sabot, a propellant, and a primer for igniting the propellant. The projectile, the cushion and the propellant are contained within the casing. The projectile includes a reactive material pellet that is partially covered by a taper-shaped inert capsule.