A smoking article and method of manufacture provides a sheet of smokable material having a plurality of edges. One or more score or cuts are made in the sheet that each extend a partial distance from a first said edge toward a second said edge, the score or cut separating large and small sections of the sheet. A hinge is defined by a portion of the sheet of smokable material that is next to a score or cut, said hinge joining the large section to the small section. A conically shaped form is provided for shaping the sheet. The form has an outer surface, a large diameter end, a small diameter end, and a cavity that extends to said small diameter end. Corrugations on the small section of the sheet enable the small section to be fitted into the cavity via the small diameter end. The hinge enables the sheet to fold when the small section occupies the cavity in an assembled position wherein the large section is wrapped around the form outer surface. In the assembled position, the corrugations enable the small section to gather together to define a filter.

A smoking article and method of manufacture provides a sheet of smokable material having a plurality of edges. One or more score or cuts are made in the sheet that each extend a partial distance from a first said edge toward a second said edge, the score or cut separating large and small sections of the sheet. A hinge is defined by a portion of the sheet of smokable material that is next to a score or cut, said hinge joining the large section to the small section. A conically shaped form is provided for shaping the sheet. The form has an outer surface, a large diameter end, a small diameter end, and a cavity that extends to said small diameter end. Corrugations on the small section of the sheet enable the small section to be fitted into the cavity via the small diameter end. The hinge enables the sheet to fold when the small section occupies the cavity in an assembled position wherein the large section is wrapped around the form outer surface. In the assembled position, the corrugations enable the small section to gather together to define a filter.

A method of forming a wrapped article, comprising the steps of: forming a continuous stream of material such as an agricultural product; moving the continuous stream of material along an elongated path; compressing the continuous stream of material to reduce the cross-sectional area thereof until a predetermined cross-sectional dimension is achieved; drawing the compressed continuous stream of material through a rod-forming arrangement, the rod-forming arrangement having a non-contact displacement transducer associated therewith; folding at least one web longitudinally around the compressed continuous stream of material to form a continuous rod of material; and detecting variations in rod density within the rod-forming arrangement from a signal obtained from the non-contact displacement transducer.

A method of forming a wrapped article, comprising the steps of: forming a continuous stream of material such as an agricultural product; moving the continuous stream of material along an elongated path; compressing the continuous stream of material to reduce the cross-sectional area thereof until a predetermined cross-sectional dimension is achieved; drawing the compressed continuous stream of material through a rod-forming arrangement, the rod-forming arrangement having a non-contact displacement transducer associated therewith; folding at least one web longitudinally around the compressed continuous stream of material to form a continuous rod of material; and detecting variations in rod density within the rod-forming arrangement from a signal obtained from the non-contact displacement transducer.

An apparatus for the formation of machine-made tobacco rods for use in the production of smoking articles, such as cigars, from tobacco comprising a tacky material. The apparatus includes a pair of transfer and compression belts for receiving and compressing the stream of tobacco, the transfer and compression; a pair of squeeze bars for compressing the tobacco in a direction perpendicular to the pair of transfer and compression belts, the pair of squeeze bars produced from a material comprising a poly(aryl ether ketone); a tongue for receiving the compressed tobacco, the tongue produced from a material comprising a poly(aryl ether ketone); and a folder for folding a wrapper material around the compressed tobacco so as to form a continuous rod of tobacco, the wrapper material provided from a source of wrapper material, the folder produced from a material comprising a poly(aryl ether ketone).

An apparatus for the formation of machine-made tobacco rods for use in the production of smoking articles, such as cigars, from tobacco comprising a tacky material. The apparatus includes a pair of transfer and compression belts for receiving and compressing the stream of tobacco, the transfer and compression; a pair of squeeze bars for compressing the tobacco in a direction perpendicular to the pair of transfer and compression belts, the pair of squeeze bars produced from a material comprising a poly(aryl ether ketone); a tongue for receiving the compressed tobacco, the tongue produced from a material comprising a poly(aryl ether ketone); and a folder for folding a wrapper material around the compressed tobacco so as to form a continuous rod of tobacco, the wrapper material provided from a source of wrapper material, the folder produced from a material comprising a poly(aryl ether ketone).

A product and method of making thereof for the consumption of smokable substances such as tobacco or herbs. The product is comprised of smokable substances such as smokable herbs, plants, tobacco, homogenized tobacco and/or natural leaf materials and has a hollow conical shape that allows for the easy insertion of smokable substances. Additionally, the conical or frustoconical shape of the product provides for larger amounts of smokable substances in the end of the product the consumer lights, resulting in an initial slower prolonged burn and more even distribution of nicotine. Additionally, placement of a supporting insert into the interior of the product supports the conical shaped of the product when packaged along with supporting during the process of being filled.

A product and method of making thereof for the consumption of smokable substances such as tobacco or herbs. The product is comprised of smokable substances such as smokable herbs, plants, tobacco, homogenized tobacco and/or natural leaf materials and has a hollow conical shape that allows for the easy insertion of smokable substances. Additionally, the conical or frustoconical shape of the product provides for larger amounts of smokable substances in the end of the product the consumer lights, resulting in an initial slower prolonged burn and more even distribution of nicotine. Additionally, placement of a supporting insert into the interior of the product supports the conical shaped of the product when packaged along with supporting during the process of being filled.

A method of constructing a cigar includes the providing of a plurality of frusto-conically shaped tubes, each tube being of a smokable material such as a spirally wrapped layer of tobacco material. The tubes are nested, one tube inside the other tube. The nested tubes are then attached to a mouthpiece having a socket that is internally threaded. The nested tubes and mouthpiece are packaged either filled with tobacco filler material, partially filled, or unfilled in a container.

A method of constructing a cigar includes the providing of a plurality of frusto-conically shaped tubes, each tube being of a smokable material such as a spirally wrapped layer of tobacco material. The tubes are nested, one tube inside the other tube. The nested tubes are then attached to a mouthpiece having a socket that is internally threaded. The nested tubes and mouthpiece are packaged either filled with tobacco filler material, partially filled, or unfilled in a container.