Systems and methods are provided that involve a subcritical water reaction to recycle the cellulose and polyester components of waste cotton and cotton/polyester blend textiles that would otherwise be discarded or disposed of. Specifically, the disclosed methods provide for treatment of the waste textiles to produce advanced materials including cellulose and terephthalic acid (TPA) with a low environmental impact. The cellulose and TPA that are produced are of a high quality allowing for production of regenerated cellulose and regenerated polyethylene terephthalate (PET) suitable for fiber spinning and textile applications.

According to an example aspect of the present invention, there is provided a method of separating cellulosic fibres and non-cellulosic fibres from a mixed fibre textile material comprising cellulosic and non-cellulosic fibres. The method comprises mechanically disintegrating the textile material to open textile structures in the material, contacting the mechanically opened structures with an acid in a first chemical step, and contacting the mechanically opened structures with an alkaline in a second chemical step.

According to an example aspect of the present invention, there is provided a method of separating cellulosic fibres and non-cellulosic fibres from a mixed fibre textile material comprising cellulosic and non-cellulosic fibres. The method comprises mechanically disintegrating the textile material to open textile structures in the material, contacting the mechanically opened structures with an acid in a first chemical step, and contacting the mechanically opened structures with an alkaline in a second chemical step.

A textile recycling method receives textile-waste-to-be-recycled, sorts the waste to isolate cellulose-containing articles from non-cellulose-containing articles, and re-sizes at least some of the cellulose-containing articles to create feedstock. The feedstock is processed in a cellulose solvent reactor, which has at least one ionic liquid. The ionic liquid dissolves intermolecular cellulose bonds of the feedstock to create a spinning dope. Cellulose fibers dissolved in the cellulose-bearing spinning dope solution are extruded in a cellulose coagulation bath reservoir to reconstitute at least some of the cellulose fibers, and the reconstituted fibers are wet-spun to form a continuous cellulose thread that is commercially indistinguishable from virgin fiber thread. Synthetic fiber material is vacuum-extracted or mechanically extracted from the cellulose-bearing solution and recycled into a continuous synthetic thread. Original color of textile-waste-to-be-recycled can be retained or removed, and new color can be added.

A method of producing a chemical pulp from a textile material which comprises cellulose for manufacturing regenerated cellulosic molded bodies, wherein in the method the textile material is comminuted, at least a part of non-fiber-constituents of the comminuted textile material is separated from fiber-constituents of the comminuted textile material, at least a part of non-cellulosic fibers of the fiber-constituents is mechanically separated from cellulosic fibers of the fiber-constituents, at least a further part of the non-cellulosic fibers is chemically separated from the cellulosic fibers, and producing regenerated molded bodies from the chemical pulp based on the cellulosic fibers after mechanically separating and chemically separating.

A method of producing a chemical pulp from a textile material which comprises cellulose for manufacturing regenerated cellulosic molded bodies, wherein in the method the textile material is comminuted, at least a part of non-fiber-constituents of the comminuted textile material is separated from fiber-constituents of the comminuted textile material, at least a part of non-cellulosic fibers of the fiber-constituents is mechanically separated from cellulosic fibers of the fiber-constituents, at least a further part of the non-cellulosic fibers is chemically separated from the cellulosic fibers, and producing regenerated molded bodies from the chemical pulp based on the cellulosic fibers after mechanically separating and chemically separating.

A cellulose membrane according to an embodiment of the present disclosure is a self-supporting cellulose membrane having a thickness of between 20 nm and 1300 nm, inclusive, composed of regenerated cellulose having a weight average molecular weight of 150,000 or more.

A cellulose membrane according to an embodiment of the present disclosure is a self-supporting cellulose membrane having a thickness of between 20 nm and 1300 nm, inclusive, composed of regenerated cellulose having a weight average molecular weight of 150,000 or more.

A method for providing a treated cellulose-comprising mixed starting material (110), in particular a mixed starting material (110) for forming a, in particular regenerated, cellulosic molded body (102) is described. The method comprises: i) providing (10) a first starting material (101a) which comprises a lignocellulosic raw material, ii) providing (1) a second starting material (101b) which comprises a cellulose-containing lignin-free product, iii) mixing (15) the first starting material (101a) and the second starting material (101b) to a mixed starting material (101), and iv) at least partially commonly treating (20) the first starting material (101a) and the second starting material (101b) for obtaining the treated mixed starting material (101), in particular a mixed pulp.

A process for forming a fiber tow, involves a wet spinning procedure comprising the steps of: dissolving cellulose pulp N in an alkaline aqueous solvent to form a cellulose spin dope composition, spinning the cellulose spin dope composition in a coagulation having a p H of more than 7.0, preferably a pH of at least 10, to produce a fiber tow, and passing the produced fiber tow through a sequence of consecutive stretching and washing steps in which the formed fiber tow is washed with a washing liquid by a counter-current flow washing procedure.