A method for preparing low odor polyurethane foams by the use of a high silica zeolite and a foam-forming composition.

A thermoplastic resin composition includes a rubber-reinforced styrenic thermoplastic resin (A1) in an amount of 97 to 80 parts by mass); and a hitting sound reducing material (B) in an amount of 3 to 20 parts by mass. The hitting sound reducing material (B) is a hydrogenated copolymer derived from hydrogenation of a copolymer formed of a block portion (I) primarily including structural units derived from an aromatic vinyl-based compound, and a random portion (II) primarily including structural units derived from an aromatic vinyl-based compound and primarily including structural units derived from butadiene. The structural units in the block portion (I) and the structural units derived from an aromatic vinyl-based compound in the random portion (II) are present in 55 to 80 mass % relative to a 100 total mass % of the copolymer, and the hydrogenated copolymer has a primary dispersion peak of tan δ at 0° C. or greater.

The invention relates in a first aspect to a process for producing a polyurethane foam, comprising the reaction of (a) an isocyanate composition comprising at least one polyisocyanate based on diphenylmethane diisocyanate; (b) a polyol mixture, wherein the polyol mixture comprises (b1) 50% to 85% by weight of at least one polyether polyol having a hydroxyl value in the range from 10 to 60 mg KOH/g, an OH functionality of more than 2, and an ethylene oxide proportion in the range from 50% to 100% by weight based on the alkylene oxide content of the at least one polyether polyol, and (b2) 15% to 50% by weight of at least one polyether polyol having a hydroxyl value in the range from 10 to 100 mg KOH/g, an OH functionality of more than 2, an ethylene oxide proportion in the range from 2% to 30% by weight based on the alkylene oxide content of the at least one polyether polyol, and a proportion of primary OH groups of 40 to 100% based on the total number of OH groups in the at least one polyether polyol, in each case based on the total amount by weight of constituents (b1) and (b2), which adds up to 100% by weight, and (b3) 0 to 20 further parts by weight of an optionally derivatized filler, based on 100 parts by weight of components (b1) and (b2), optionally present as a constituent of a graft polyol based on one or more of components (b1) and (b2); (c) a blowing agent composition comprising water; wherein the reaction employs the blowing agent composition (c) in a weight-based ratio of the weight of blowing agent composition (c) to the total weight of all isocyanate-reactive compounds used in the reaction in the range from 1:14 to 1:6; wherein a polyurethane foam having a foam density, determined according to DIN EN ISO 845 (October 2009), of not more than 25 kg/m.sup.3 and a compression hardness, determined at 40% compression in the first compression in accordance with DIN EN ISO 3386-1 (October 2015), in the range from 10 to 80 kPa is obtained.

In a second aspect, the invention relates to a polyurethane foam obtained or obtainable by the process of the first aspect.

A third aspect of the invention relates to the use of a polyurethane foam according to the second aspect as a sound absorption material.

According to a fourth aspect, the invention relates to a sound absorption material comprising a polyurethane foam according to the second aspect, preferably consisting of a polyurethane foam according to the second aspect.

A fifth aspect of the invention relates to the use of a polyol mixture (b) comprising (b1), (b2), and (b3) as defined in the first aspect, for producing a polyurethane foam.

A catalyst composition comprising at least one compound with a general formula I:

##STR00001##

wherein A is N—R.sup.3, R.sup.3 is C.sub.1-C.sub.8 linear or branched, x=0-6, n and m are each independently 1 to 6, R.sup.1 and R.sup.2 are each independently C.sub.2-C.sub.8 alkyl, and R.sup.4 and R.sup.5 are —CH.sub.3 groups; or A=O, x=0-6. n and m are each independently 1 to 6. R.sup.1 and R.sup.2 are each independently C.sub.2-C.sub.8 alkyl, and R.sup.4 and R.sup.5 are —CH.sub.3 groups; or A=O or N—R.sup.3, R.sup.3 is C.sub.1-C.sub.8 linear or branched, and N(R.sup.1-R.sup.4) and N(R.sup.2-R.sup.5) each independently represent a C.sub.3-C.sub.7 ring amine moiety of the type:

##STR00002##

A polyurethane, in particular a thermoplastic polyurethane, is obtainable or obtained by reacting at least a polyisocyanate composition and a polyol composition. The polyol composition contains at least one polyester diol or polyether diol, having a number-average molecular weight in the range from 500 to 3000 g/mol, and at least one polysiloxane having two terminal isocyanate-reactive functionalities selected from a thio group, a hydroxyl group, and an amino group. A process can be used for preparing this polyurethane, and a molded body containing the polyurethane is useful. Foam beads based on polyurethane can be obtained or obtainable from the polyurethane, and a process can be used for producing foam beads. Corresponding bead foams are useful.

A polyurethane foam is disclosed having unique load bearing characteristics rendering it suitable for a variety of applications. The foam exhibits high surface-softness and smoothness properties, making it well-suited for use in articles such as pillows and mattress toppers. However, upon continued application of pressure, the resilience of the foam increases sharply, translating into a remarkable support characteristics that make the foam suitable for use in the seat portions of chairs and sofas, as well as in the base portion of mattresses. The foams therefore address the limitations of conventional, high-resilience and visco-elastic polyurethane foams. A process of making the foam and its use in various articles is also disclosed.

The present disclosure provides for articles formed of a filled polymeric resin material. More specifically, the present disclosure relates to polymeric resin materials that include a filler that includes of a mixture of cured rubber granules, foam granules, and/or textile fibers. The filler can be suspended in and/or encapsulated by the polymeric resin material. The polymeric resin material, the filler, or both can include waste or scrap material from manufacturing or from ground post-consumer waste.

Provided is a method for altering properties of tension programmed fibrous shape memory polymer. The method can include applying a protective coating to the tension programmed shape memory polymer, then applying a supportive coating to the tension programmed shape memory polymer to form a coated fiber. The protective coating avoids contact between the shape memory polymer and chemicals used in the supportive coating that can decompensate the shape memory polymer.

Disclosed is a polyurethane foam formulation based on conventional polyether and novolac polyols with, in particular, MDI for the production of soft-elastic PUR moulded foams with viscoelastic properties, in particular for sound insulation with foams based thereon.

Disclosed is a polyurethane foam formulation based on conventional polyether and polyester polyols based on renewable raw materials, with in particular MDI, for the production of preferably viscoelastic PUR moulded foams and sound insulations with foams based thereon.