A system including an injector, a press, and a robotic conveyance is used to form a physically foamed article of footwear component from a single-phase solution of a polymeric composition and a supercritical fluid. The parameters and features of the system are configured for the formation of the footwear component in an automated manner with enhanced throughput by the system.

A method for producing a polymer latex, includes a step of emulsifying a polymer solution of a synthetic polyisoprene and/or a styrene-isoprene-styrene block copolymer, in water in the presence of a rosin and/or a rosin metal salt, thereby obtaining an emulsified liquid, wherein the rosin and/or the rosin metal salt to be used have/has a total content rate of abietic acid, neoabietic acid and palustric acid, and salts thereof, of 5% by weight or less.

The present invention refers to a new multilayered material, reinforced with fibres and having an improved adhesion between the layers throughout its entire structure; to a process for its preparation and to the articles made with such material, intended to be exposed to adverse conditions, such as strong winds, stretching, temperature changes, such as for example sails for boat.

Aerogel filled polymeric composites, methods of making and uses thereof are described. A polymeric composite material can include a continuous polymeric matrix and a discontinuous phase that includes a plurality of polymeric aerogel particles dispersed within the continuous polymeric matrix.

The present invention relates to a composite sheet comprising a woven fabric consisting of liquid crystal polyester fiber in which one side or both sides of the woven fabric is coated with a coating material comprising a thermoplastic resin, wherein a tensile strength of the composite sheet in a warp direction of the woven fabric is 300 N/cm or more, and wherein a ratio of a mass of the thermoplastic resin to a mass of the woven fabric is 5 to 25% by mass.

A composition and method to form a composite core material for use as a panel, molded product, sheet, or reinforcing material. The composition generally includes a microsphere discontinuous portion disposed in a continuous encapsulating portion, such as an encapsulating resin. Final products made with the composition may also comprise a mesh assembly on one or both sides of a sheet or panel, and may comprise a scored panel or sheet such that a plurality of reinforcing blocks or sections are formed which allow the cured product to conform to, and reinforce, irregular shapes and surfaces.

A polyurea additive is provided that strengthens a given base sheet molding composition (SMC) An isocyanate containing species and an amine containing species are introduced into an uncured polymeric resin of a sheet molding compound (SMC) under conditions suitable for the formation of a polyurea polymer network. Upon cure of the SMC base resin, an interpenetrating network is formed that is stronger than the base SMC absent the polyurea. As a result, an article is formed from the SMC that is stronger at the same dimensions than a conventional article or thinned to achieve the same properties to obtain a lightweight article compared to that formed from conventional SMC. The properties of the article are also attractive relative to aluminum for the formation of vehicle body and exterior panels.

A method is designed to prepare foamed, opacifying elements each having a target light blocking value (LBV.sub.T) of at least 3, using a textile fabric substrate with a light blocking value (LBV.sub.S). The LBV.sub.T-S difference is calculated; a foamable aqueous composition is chosen; a dry coating weight for the foamable aqueous composition (when foamed) is determined to form a single dry opacifying layer that is foamed, dried, and densified to provide a dry thickness at least 20% less than the original dry thickness. The single dry opacifying layer a has light blocking value that is equal to LBV.sub.T-S, ±15%. The desired foamable aqueous composition can be chosen from a set of similar compositions to achieve the desired LBV.sub.T with the noted textile fabric substrate using suitable mathematical formula relating dry coating weight to light blocking value and a suitable data processor.

A method for rotary die cutting. The method may include providing, to an accumulator, an input comprising a melt. The method may include processing, by the accumulator utilizing a set of rolls, the melt to form a sheet of material. The method may include providing, from the accumulator, the sheet of material to a dandy roll. The method may include providing, from the dandy roll, the sheet of material to a rotary die. The method may include cutting, by the rotary die, a product from the sheet of material. The method may include providing, from the rotary die, the product to a stacker.

Methods for manufacturing articles, including articles of footwear, apparel, and sporting equipment are provided. The methods comprise decorating a plurality of foam particles. The decorating can comprise applying a coating on the foam particles, or embossing or debossing the foam particles, or both. The decorating can comprise applying a coating on the foam particles by printing, painting, dyeing, applying a film, or any combination thereof. The plurality of foam particles are affixed utilizing aspects of additive manufacturing methods. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.