A prepreg contains components [A] to [E], wherein 85% by mass or more of the component [E] is present in a range within 9% of the average thickness of the prepreg from each surface of the prepreg, and a range within 7% of the average thickness of the prepreg from each surface of the prepreg is composed of a first resin composition containing components [B] to [E]. [A] a carbon fiber, [B] an epoxy resin having two or more glycidyl groups in one molecule, [C] an aromatic amine compound, [D] a thermoplastic resin having a polyarylether skeleton, and [E] particles having a number average primary particle size of 5 to 50 μm, having a content ratio (% by mass) of thermoplastic resin and thermosetting resin of 95:5 to 70:30.

An object of the present invention is to provide a prepreg and a laminate for producing a laminate suitable as a structural material, which have excellent joining strength and interlaminar fractural toughness values and can be firmly integrated with another structural member by welding. The present invention provides a prepreg including the following structural components, [A] reinforcing fibers, [B] an epoxy resin, and [C] a thermoplastic resin, wherein all epoxy resins included in [B] have an average epoxy value of 2.0 meq./g or more and 5.0 meq./g or less, [C] is present in a surface of the prepreg, and the reinforcing fibers [A] are present, which are included in a resin area including [B] and a resin area including [C] across an interface between the two resin areas.

A fiber-reinforced plastic substrate is described in which a plurality of resins having different properties are firmly compounded and that includes components [A], [B], and [C]: [A] reinforcing fibers; [B] thermoplastic resin (b); and [C] thermoplastic resin (c),
wherein the component [A] is arranged in one direction, in the fiber-reinforced plastic substrate, a resin area including the component [B] and a resin area including the component [C] are present, the resin area including the component [B] is present on a surface of one side of the fiber-reinforced plastic substrate, and a distance Ra.sub.(bc) between Hansen solubility parameters of the component [B] and the component [C] satisfies formula (1):

Ra.sub.(bc)={4(δDB−δDC).sup.2+(δPB−δPC).sup.2+(δHB−δHC).sup.2}.sup.1/2≥8

wherein Ra.sub.(bc), δDB, δDC, δPB, δPC, δHB and δHC are as defined.

A resin composition with high heat resistance, melt formability, and secondary processability is provided. A resin composition containing: a poly(aryl ether ketone) resin (A); and a poly(ether imide sulfone) resin (B), wherein the poly(aryl ether ketone) resin (A) and the poly(ether imide sulfone) resin (B) are compatibly mixed. The poly(aryl ether ketone) resin (A) is preferably a poly(ether ketone ketone) resin with a repeating unit (a-1) represented by the following formula (1A) and a repeating unit (a-2) represented by the following formula (2A), and the resin composition has one glass transition temperature.

##STR00001##

A member for a semiconductor cleaning apparatus, including prepreg containing a carbon fiber and a tetrafluoroethylene/perfluoro(alkyl vinyl ether) copolymer which are thermally fused with each other, wherein the carbon fiber contains a carbon fiber in the form of a sheet.

Compositions and methods related to the synthesis and application of poly(aryl ether)s are generally described.

A method of bonding includes providing a thermoplastic substrate having a surface with a surface energy value of less than a 48 miliJoules per meter squared. The surface is exposed to particulate formed in a combustion flame from a precursor. The particulate forms an adherent layer of metal oxide on the surface. An adhesive is applied to the adherent layer. A second substance is placed in in simultaneous contact with the adhesive to bond the thermoplastic. A laminate is provided that includes a thermoplastic substrate having a surface. An adherent layer of metal oxide is on a surface of the thermoplastic substrate. An adhesive is attached to the adherent layer. A second substance is in simultaneous contact with the adhesive.

The present disclosure provides a polymeric composition including a thermoplastic polymer and an ionic liquid compound, wherein the ionic liquid compound improves the melt flow rate of the polymeric composition. The present disclosure also provides a method of preparing a polymeric composition with improved melt flow rate by mixing an ionic liquid compound with a thermoplastic polymer to obtain the polymeric composition. In some aspects, the polymeric composition includes a recycled polymer.

A method of generating a bioceramic-containing biomaterial-derived thermoplastic extrusion is provided. The method includes combining a bioceramic-containing solid with at least one thermoplastic resin, wherein the bioceramic-containing solid is uniformly dispersed in the resin. The method further includes extruding the bioceramic-containing solid included in the resin to create a net shape. The net shape is selected from a group consisting of a filament, a pellet, a bar, a molding, and a three-dimensional printing material stock.

Devices and methods for making a polymer with a porous layer from a solid piece of polymer are disclosed. In various embodiments, the method includes heating a surface of a solid piece of polymer to a processing temperature and holding the processing temperature while displacing a porogen layer through the surface of the polymer to create a matrix layer of the solid polymer body comprising the polymer and the porogen layer. In at least one embodiment, the method also includes removing at least a portion of the layer of porogen from the matrix layer to create a porous layer of the solid piece of polymer.