A closed loop recycling process of manufacturing a foam part includes dispersing a filler material recycled from an additive manufacturing (AM) process in at least one foam reactant and pouring or injecting the at least one foam reactant with the filler material into a mold and forming the foam part. The foam part has a foam matrix with between 2.5 wt. % and 30 wt. % of the filler material. The filler material can be a recycled powder from a selective laser sintering process that is not graded (i.e., sized) before being dispersed in the at least one foam reactant. For example, the recycled powder can be a recycled polyamide 12 (rPA12) powder with an average particle diameter of less than 100 micrometers. Also, the least one foam reactant can be a polyol reactant and an isocyanate reactant such that a polyurethane foam matrix with recycled rPA12 filler material is formed.

A prepreg having high processability and laminating performance and a method to produce such a prepreg in an industrially advantageous way is described, the prepreg comprising at least the components [A] to [E] shown below, and having a structure incorporating a first layer composed mainly of the component [A] and a first epoxy resin composition that contains the components [B] to [D] but which is substantially free of the component [E], and a second layer composed mainly of a second epoxy resin composition that contains the components [B] to [E] and which is disposed adjacent to each surface of the first layer, the second epoxy resin composition being characterized in that its component [D] has a weight-average molecular weight of 2,000 to 30,000 g/mol and accounts for 5 to 15 parts by mass relative to the total quantity of its components [B] to [E], which accounts for 100 parts by mass, [A] carbon fiber, [B] epoxy resin, [C] curing agent, [D] thermoplastic resin, and [E] particles containing a thermoplastic resin as primary component and having a volume-average particle diameter of 5 to 50 μm.

A polymer composite contains tubular particles, which contain at least one resin with fibres embedded. The tubular particles have an average length in the range of 0.5 mm to 60 mm and an average wall thickness in the range of 0.0005 mm to 30 mm, whereas the fibers have an average diameter in the range of 0.0005 mm to 5.0 mm. A process can be used to prepare the polymer composite containing tubular particles. The polymer composite can be used as a cushioning material, which can be formed into a cushioning article such as a shoe sole, a furniture cushion, a bed mattress, an automotive seat cushion, a flooring substrate, an outdoor/walking surface, a mat, a pad, and the like.

Films including solvent barriers and primer layers are described. In particular, films including a substrate, the substrate including polylactic acid, a primer layer disposed on the substrate, a barrier layer disposed on the surface of the primer layer opposite the substrate, and an adhesive layer disposed on a surface of the barrier layer opposite the primer layer. The barrier layer includes an amorphous aliphatic polyamide with a glass transition temperature of at least 40 #C. Such films can provide acceptable adhesion and barrier performance to polylactic acid based graphics film systems.

The rigid hollow protection casing (30) includes a first rigid layer (10) composed of a matrix of a first thermoplastic material (11) including in its interior at least one long-fibre fabric layer (12) selected from fibreglass, carbon fibre and/or aramid fibre and comprising between 45% and 65% of the total weight of the first layer (10); a second overlapping rigid layer (20) exterior to the first layer (10), the second layer (20) being entirely composed of a matrix thereof or of a second thermoplastic material (21), the second layer (20) comprising between 2% and 10% of the total weight of the casing (30).

A metal film-coated molded resin article includes: a molded article formed of a polybutylene terephthalate-based resin composition and/or a polycarbonate-based resin composition; and a metal film disposed on a surface of the molded article, wherein the resin composition(s) contain(s) a reactive compound and/or a resin having a reactive functional group. A metal film-coated molded resin article includes: a molded article formed of a polybutylene terephthalate-based resin composition; and a metal film disposed on a surface of the molded article, wherein the peel strength of the metal film measured under the adhesion test described in appendix 1 (specifications) of JIS H8630:2006 is ≥9.0 N/cm. A metal film-coated molded resin article may include a metal film excellent in adhesion, formed on the surface of the article such as a molded polybutylene terephthalate based-resin article and/or a molded polycarbonate-based resin article using a dry process instead of electroless plating.

Provided is a semiaromatic polyamide film having an average linear expansion coefficient in the width direction, measured under conditions of 20 to 125° C., of -90 to 0 ppm/°C.

The present invention provides a polymer composition for manufacturing a foam, the polymer composition comprising a vinyl aromatic based copolymer and a processing aid, wherein the amount of the processing aid in the total weight of the polymer composition is equal to or more than 5 wt % and equal to or less than 75 wt %; and the polymer composition does not comprise ethylene-vinyl acetate copolymer, ethylene-butyl acrylate copolymer, ethylene-α-olefin copolymer, homopolymer and copolymer of polyethylene, homopolymer and copolymer of polypropylene, homopolymer and copolymer of polybutene and olefin-based ionic polymer. The present invention also provides the foam and the method for forming the same.

A transparent static-dissipative polycarbonate (PC) resin composition includes the following components: 70-95 parts by weight of PC resin, 5-30 parts by weight of antistatic agent masterbatch and 0.5-1.5 parts by weight of a transesterification inhibitor. The antistatic agent masterbatch includes the following components by mass percentage: 40-60% of an antistatic agent, 0.5-1.6% of a transesterification accelerator, 1-3% of an assistant cross-linkinger, and the balance of PC resin. A method for preparing the transparent static-dissipative PC resin composition includes the following steps: (I) preparing the components of the transparent static-dissipative PC resin composition according to the formulation, and mixing the components evenly to obtain a premix; and (II) adding the premix into a twin-screw extruder, melting, extruding, cooling and pelletizing, to obtain a target product.

A pigment dispersoid and a method for manufacturing the pigment dispersoid are provided. The method for manufacturing the pigment dispersoid includes the following steps. A pigment powder, a dispersant, and a plasticizer are mixed to form a dispersing solution. The dispersing solution is homogenized to form a pigment slurry. A carrier polymer powder is added into the pigment slurry to form a liquid mixture. The liquid mixture is stirred at a temperature ranging from 80° C. to 100° C. to form the pigment dispersoid. The plasticizer prompts the plasticization of the carrier polymer powder such that the pigment slurry is adsorbed by the carrier polymer powder during the plasticization to form the pigment dispersoid.