An additive manufacturing process comprising: (a) providing a curable composition comprising: (i) a filler comprising glassflakes having a diameter D.sub.3,99 as determined by light scattering in the range of from 5 to 150 μm; and (ii) one or more curable compounds; (b) controlling an apparatus to form an object by using the curable composition, whereby the curable composition passes a discharge orifice having a minimum diameter Φ.sub.min,
wherein the ratio of the minimum diameter of the discharge orifice to the diameter D.sub.3,99 of the glassflakes (Φ.sub.min/D.sub.3,99) is in the range of 2 to less than 10; and wherein the median diameter D.sub.3,50 of the glassflakes is larger than the thickness of the glassflakes.

A thermally conductive polysiloxane composition includes (A) a thermally conductive filler and (B) one or more compounds selected from an alkoxysilyl group-containing compound and a dimethylpolysiloxane, wherein: component (A) includes (A-1) round, indefinite-shaped or polyhedral aluminum nitride particles having an average particle diameter of from 50 μm to 150 μm and (A-2) round, indefinite-shaped or polyhedral aluminum nitride particles having an average particle diameter of 10 μm or more but less than 50 μm in an amount of from 20% by mass to 100% by mass relative to the total amount of component (A); and the content ratio of component (A-1) to component (A-2) is from 50:50 to 95:5 on a mass basis.

A thermally conductive polysiloxane composition includes (A) a thermally conductive filler and (B) one or more compounds selected from an alkoxysilyl group-containing compound and a dimethylpolysiloxane, wherein: component (A) includes (A-1) round, indefinite-shaped or polyhedral aluminum nitride particles having an average particle diameter of from 50 μm to 150 μm and (A-2) round, indefinite-shaped or polyhedral aluminum nitride particles having an average particle diameter of 10 μm or more but less than 50 μm in an amount of from 20% by mass to 100% by mass relative to the total amount of component (A); and the content ratio of component (A-1) to component (A-2) is from 50:50 to 95:5 on a mass basis.

A multilayer coating film 12 includes a bright layer 15 and a colored layer 16 superposed on the bright layer 15, the bright layer 15 including aluminum flakes 22, and the colored layer 16 including a black pigment 23 dispersed in the colored layer 16. The black pigment 23 in the colored layer 16 has a particle size distribution with a peak at a particle size of 200 nm or lower.

A thermally conductive sheet according to the present invention is a thermally conductive sheet comprising a thermally conductive filler, the thermally conductive sheet having a thermal conductivity of 7 W/m.Math.K or more, a 30% compression strength of 1500 kPa or less, and a tensile strength of 0.08 MPa or more. According to the present invention, a thermally conductive sheet having excellent thermally conductive properties, flexibility, and handling properties can be provided.

A thermally conductive sheet according to the present invention is a thermally conductive sheet comprising a thermally conductive filler, the thermally conductive sheet having a thermal conductivity of 7 W/m.Math.K or more, a 30% compression strength of 1500 kPa or less, and a tensile strength of 0.08 MPa or more. According to the present invention, a thermally conductive sheet having excellent thermally conductive properties, flexibility, and handling properties can be provided.

A pressure sensitive adhesive sheet for batteries that includes a base material and a pressure sensitive adhesive layer provided on one surface side of the base material and containing inorganic fine particles. When D50 and D90 are defined as a volume-based accumulated 50% particle diameter of the inorganic fine particles and a volume-based accumulated 90% particle diameter of the inorganic fine particles, respectively, in a particle size distribution of the inorganic fine particles in the pressure sensitive adhesive layer, the D50 is 0.5 μm or more and 2.8 μm or less, and the ratio of the D90 to the D50 (D90/D50) is 1.3 or more and 2.0 or less. The particle size distribution is measured by image analysis on a surface of the pressure sensitive adhesive layer opposite to the base material.

A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite Insert (14) or overlay (980) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous Insert (14) or overlay (980) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that Is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (980) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126). The fibrous insert (14) or overlay (980) may include a polymeric matrix that includes a thermoplastic epoxy.

A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite Insert (14) or overlay (980) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous Insert (14) or overlay (980) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that Is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (980) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126). The fibrous insert (14) or overlay (980) may include a polymeric matrix that includes a thermoplastic epoxy.

A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite Insert (14) or overlay (980) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous Insert (14) or overlay (980) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that Is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (980) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126). The fibrous insert (14) or overlay (980) may include a polymeric matrix that includes a thermoplastic epoxy.