A method of matching/combining distinct fabrics into a single article of clothing comprises obtaining a first fabric defining a color pattern, obtaining a second fabric that is distinct from the first fabric, the second fabric being a plain or solid color fabric, using a digital fabric printer to print the color pattern of the first fabric onto the second fabric to obtain a modified second fabric that also defines the color pattern, and combining the first fabric and the modified second fabric into the single article of clothing. The digital fabric printer can also be used to print the color pattern onto the first fabric. The first and/or second fabrics can also be formed using a yarn-dye process. A system for matching/combining distinct fabrics into a single article of clothing includes a yarn weaving/knitting system and/or a digital fabric printer, a fabric combining system, and an optional color pattern analyzer.

This disclosure addresses a problem in relation to the environmental destruction that excessive apparel production can produce. In various embodiments, existing textile products are deconstructed into pieces of fabric and then reassembled into apparel in a manner that creates minimal or zero waste. In some embodiments, the fabric pieces will be positioned inside of one or more pattern pieces so as to completely cover each one without overlapping its border. The positioned pieces will be treated with an adhesive and then have a paper layer adhered to it to hold the positioned fabric pieces in place while they are stitched together. Then, the resulting sandwich will be soaked to remove the paper and dissolve the adhesive. The resulting unified fabric component will then be available to be stitched together with other similarly formed fabric components to form a garment.

This disclosure addresses a problem in relation to the environmental destruction that excessive apparel production can produce. In various embodiments, existing textile products are deconstructed into pieces of fabric and then reassembled into apparel in a manner that creates minimal or zero waste. In some embodiments, the fabric pieces will be positioned inside of one or more pattern pieces so as to completely cover each one without overlapping its border. The positioned pieces will be treated with an adhesive and then have a paper layer adhered to it to hold the positioned fabric pieces in place while they are stitched together. Then, the resulting sandwich will be soaked to remove the paper and dissolve the adhesive. The resulting unified fabric component will then be available to be stitched together with other similarly formed fabric components to form a garment.

Embodiments of the invention concerns a method of designing a sports article, including: (a) scanning at least one body part of at least a first person; (b) creating a first digital model of the body part of the first person; (c) creating a digital model of the sports article; (d) digitally arranging the digital model of the sports article on the first digital model of the body part, while allowing the digital model of the sports article to stretch digitally and (e) digitally modifying at least one property of the digital model of the sports article based on the first digital model of the body part and the digital model of the sports article.

Delayed finishing of apparel products, such as by way of laser finishing, allows an operating model that reduces finishing cost, lowers carrying costs, increases productivity, shortens time to market, be more reactive to trends, reduce product constraints, reduces lost sales and dilution, and more. Improved aspects include design, development, planning, merchandising, selling, making, and delivering. The model uses fabric templates, each of which can be used to produce a multitude of finishes. Operational efficiency is improved.

Delayed finishing of apparel products, such as by way of laser finishing, allows an operating model that reduces finishing cost, lowers carrying costs, increases productivity, shortens time to market, be more reactive to trends, reduce product constraints, reduces lost sales and dilution, and more. Improved aspects include design, development, planning, merchandising, selling, making, and delivering. The model uses fabric templates, each of which can be used to produce a multitude of finishes. Operational efficiency is improved.

A method and an apparatus for recovering down from products padded with it, which comprise the steps of: cutting (2) adapted to shred the padded product; subsequent mechanical agitation of the shredded material inside at least one first separation chamber (3, 4), in order to separate at least some of the down from the shredded material; suction of the down, performed at the first separation chamber (3, 4) and also upstream and/or downstream of the first separation chamber (3, 4); collection of the aspirated down in at least one container (71-73).

A garment is made from a material woven to have multiple stretch characteristics. The garment can be jeans and the material can be a denim. Enhanced stretch denim shaping performance is achieved through engineered placement of weave-integrated hold zones and extension zones. The hold yarns and extension yarns will have distinct stretch performance attributes, but typically have the same or similar gauge, shrinkage, tensile strength, and durability.

A tool allows a user to create new designs for apparel and preview these designs in three dimensions before manufacture. Software and lasers are used in finishing apparel to produce a desired wear pattern or other design. Based on a laser input file with a pattern, a laser will burn the pattern onto apparel. With the tool, the user will be able to create, make changes, and view images of a design, in real time, before burning by a laser. Input to the tool includes fabric template images, laser input files, and damage input. The tool allows adding of tinting and adjusting of intensity and bright point. The user can also move, rotate, scale, and warp the image input.

An on-demand manufacturing of apparel system includes online customization and ordering of garments, previewing of the garments, manufacturing including laser finishing of garments, and delivery to the customer. Laser finishing of apparel products reduces finishing cost, lowers carrying costs, increases productivity, shortens time to market, be more reactive to trends, reduces product constraints, reduces lost sales and dilution, and more. Fabric templates can be used to produce a multitude of laser finishes. Operational efficiency is improved.