A method and tooling for manufacturing flexible articles of manufacture such as garments, bags, backpacks and accessories that require hemmed edges. The method and tooling are compatible for use in an automated system and simplify the hemming process by performing the hemming operation on a flat pattern of material before the pattern of material has been joined with other patterns of material to form a finished or intermediate three-dimensional workpiece. This facilitates the formation of the hem by allowing the hem to be formed on a flat material pattern on a flat surface, thereby facilitating the folding, creasing and affixing of the hem without the requirement of human dexterity and labor.

Systems and methods for producing printed goods from textile material to address shortcoming of existing approaches for article production. According to the systems and methods described herein, the harvested and woven cotton may be shipped directly to garment decorators who may perform all remaining steps to provide customers with finished goods. As such, the systems and methods herein may eliminate the steps of the blank goods trade and current manufacturing processes.

A duckbill mask includes a mask upper side and a mask lower side. A manufacturing process includes: respectively performing edge folding and press sealing on an upper nose edge on the mask upper side and a jaw edge on the mask lower side, and using a double-way staggered cutting process to add a nose bridge while folding the upper nose edge; and overlapping the mask upper side and the mask lower side, then performing press sealing on convex edges of the mask upper side and the mask lower side by using a staggered opposite arrangement method, and using a double-way staggered cutting process to add an ear belt while performing press sealing on the convex edges. In the multi-line machining process, multi-line edge folding and press sealing of all layers of materials, overlapping and then finished product cutting are performed, whereby two duckbill masks are manufactured at a time.

A duckbill mask includes a mask upper side and a mask lower side. A manufacturing process includes: respectively performing edge folding and press sealing on an upper nose edge on the mask upper side and a jaw edge on the mask lower side, and using a double-way staggered cutting process to add a nose bridge while folding the upper nose edge; and overlapping the mask upper side and the mask lower side, then performing press sealing on convex edges of the mask upper side and the mask lower side by using a staggered opposite arrangement method, and using a double-way staggered cutting process to add an ear belt while performing press sealing on the convex edges. In the multi-line machining process, multi-line edge folding and press sealing of all layers of materials, overlapping and then finished product cutting are performed, whereby two duckbill masks are manufactured at a time.

Various examples are provided related to processing and handling of products. In one example, among others, a material product holding system includes a product holding assembly and a structure supporting the product holding assembly, the structure coupled to the positioning assembly. The product holding assembly can include support arms and a positioning assembly that can adjust positioning of the support arms with respect to each other to engage with at least a portion of a product supported by the support arms. In another example, a method include engaging support arms with a surface of at least a portion of a product, the support arms tensioning the product, positioning the support arms to load the product on a workstation, contracting the support arms to remove the tension, processing the product, re-engaging the support arms after completion of the processing, and unloading the product from the workstation.

Various examples are provided related to processing and handling of products. In one example, among others, a material product holding system includes a product holding assembly and a structure supporting the product holding assembly, the structure coupled to the positioning assembly. The product holding assembly can include support arms and a positioning assembly that can adjust positioning of the support arms with respect to each other to engage with at least a portion of a product supported by the support arms. In another example, a method include engaging support arms with a surface of at least a portion of a product, the support arms tensioning the product, positioning the support arms to load the product on a workstation, contracting the support arms to remove the tension, processing the product, re-engaging the support arms after completion of the processing, and unloading the product from the workstation.

Aspects herein are directed to a composite nonwoven textile that includes non-linear entangled seams and method and systems for producing the same. The composite nonwoven textile includes at least a first nonwoven layer, a second layer, and a fill material positioned between the first nonwoven layer and the second layer. When the composite nonwoven textile is formed into a garment, the regions between the non-linear entangled seams may help store and retain heat to provide insulation, and the non-linear entangled seams may help prevent shifting or drift of the fill material.

A tool allows a user to create new designs for apparel and preview these designs in three dimensions before manufacture. Software and lasers are used in finishing apparel to produce a desired wear pattern or other design. Based on a laser input file with a pattern, a laser will burn the pattern onto apparel. With the tool, the user will be able to create, make changes, and view images of a design, in real time, before burning by a laser. Input to the tool includes fabric template images, laser input files, and damage input. The tool allows adding of tinting and adjusting of intensity and bright point. The user can also move, rotate, scale, and warp the image input.

A tool allows a user to create new designs for apparel and preview these designs in three dimensions before manufacture. Software and lasers are used in finishing apparel to produce a desired wear pattern or other design. Based on a laser input file with a pattern, a laser will burn the pattern onto apparel. With the tool, the user will be able to create, make changes, and view images of a design, in real time, before burning by a laser. Input to the tool includes fabric template images, laser input files, and damage input. The tool allows adding of tinting and adjusting of intensity and bright point. The user can also move, rotate, scale, and warp the image input.

A tool allows a user to create new designs for apparel and preview these designs in three dimensions before manufacture. Software and lasers are used in finishing apparel to produce a desired wear pattern or other design. Based on a laser input file with a pattern, a laser will burn the pattern onto apparel. With the tool, the user will be able to create, make changes, and view images of a design, in real time, before burning by a laser. Input to the tool includes fabric template images, laser input files, and damage input. The tool allows adding of tinting and adjusting of intensity and bright point. The user can also move, rotate, scale, and warp the image input.