C10B19/00

Method for the pyrolysis of raw materials, in particular raw materials deriving from tires or bitumen and pyrolysis equipment operating according to said method

A method for the pyrolysis of raw materials, especially raw materials deriving from tires or bitumen, includes the steps of feeding the material to be subjected to the pyrolysis process to a reactor; heating the material in the reactor at a temperature needed to establish the pyrolysis process; collecting the final products of the pyrolysis reaction; separating the gaseous, liquid and solid phases of the reaction products; and storing, for further treatment, the reaction products separate one from another. The heating in the pyrolysis process to the activation temperature is obtained by irradiating the raw material with laser radiation, concentrated or focused on a localized area of a pre-established surface area on the mass of raw material of the focusing area, and progressively moved along the entire surface of the mass of raw material to activate the pyrolytic reaction on all the mass of raw material.

Method for the pyrolysis of raw materials, in particular raw materials deriving from tires or bitumen and pyrolysis equipment operating according to said method

A method for the pyrolysis of raw materials, especially raw materials deriving from tires or bitumen, includes the steps of feeding the material to be subjected to the pyrolysis process to a reactor; heating the material in the reactor at a temperature needed to establish the pyrolysis process; collecting the final products of the pyrolysis reaction; separating the gaseous, liquid and solid phases of the reaction products; and storing, for further treatment, the reaction products separate one from another. The heating in the pyrolysis process to the activation temperature is obtained by irradiating the raw material with laser radiation, concentrated or focused on a localized area of a pre-established surface area on the mass of raw material of the focusing area, and progressively moved along the entire surface of the mass of raw material to activate the pyrolytic reaction on all the mass of raw material.

MICROWAVE PYROLYSIS REACTOR
20210106970 · 2021-04-15 ·

The present invention provides a microwave pyrolysis reactor (1) comprising an inner pipe element (2), a microwave distribution element (3) and a housing (4), wherein the inner pipe element (2) is made of a microwave transparent material and comprises a first open end (5) and a second open end (6); the microwave distribution element (3) is made of a material not transparent to microwaves and is arranged around the inner pipe element (2), and comprises at least one opening (8) for allowing passage of microwaves into the inner pipe element (2); the housing (4) comprises a first inner surface enclosing a first annular space (9) around the microwave distribution element (3) and a port (13) for a microwave waveguide (14) in communication with the first annular space; and wherein the microwave distribution element is in thermal conductive contact with a heat exchange system for removal of heat from the microwave pyrolysis reactor during use.

Heat treatment apparatus for carbonaceous grains and method therefor

Provided are a heat treatment apparatus for carbonaceous grains and a method therefor allowing drifts and internal clogging in a direct energizing furnace to not occur, allowing heat treatment of the carbonaceous grains to be continued uniformly at high temperatures for a prolonged period of time, and allowing productivity and workability to be improved. A conductive tubular structure 14 is electrically connected to an upper part of a lower electrode 13 in a manner of surrounding an upper electrode 12. The rate of change between the specific electrical resistivity of grains when grains are lightly filled and the specific electrical resistivity of grains when the grains are tap filled is defined (1-tap filling/lightly filling)×100, and the rate of change is equal to less than 70%.

Heat treatment apparatus for carbonaceous grains and method therefor

Provided are a heat treatment apparatus for carbonaceous grains and a method therefor allowing drifts and internal clogging in a direct energizing furnace to not occur, allowing heat treatment of the carbonaceous grains to be continued uniformly at high temperatures for a prolonged period of time, and allowing productivity and workability to be improved. A conductive tubular structure 14 is electrically connected to an upper part of a lower electrode 13 in a manner of surrounding an upper electrode 12. The rate of change between the specific electrical resistivity of grains when grains are lightly filled and the specific electrical resistivity of grains when the grains are tap filled is defined (1-tap filling/lightly filling)×100, and the rate of change is equal to less than 70%.

Microwave Methods for Converting Hydrocarbon-Based Waste Materials into Oil and Gas Fuels

A portable, sustainable, and efficient system and apparatus for breaking down processed solid plastic waste and other polymer-based feedstock into fuel oil, sustainable energy, carbon char, and other useful products. With minor modifications, biomass can also be treated. Distributed microwave heating sources and mechanical mixing effectively mix heat in a highly insulated reactor that protects the microwave components, makes fast pyrolysis possible, and thereby enables scaling down to compact and highly portable systems. Products include diesel, gasoline, propane, butane, and char. Product materials are distributed using tight temperature control and mechanical routing.

Renewable energy use in oil shale retorting

A method of retorting oil shale is provided, comprising: continuously feeding oil shale into a retorting unit; heating the retorting unit using renewable electrical energy; converting the oil-shale kerogen into kerogen oil; conveying a cross-flow sweep gas across a moving bed of the oil shale, to carry the kerogen oil out of the retorting unit; recovering the kerogen oil; and recovering spent oil shale. The combination of electrical heating and cross-flow retorting achieves uniform heating to optimize the production of hydrocarbons. A system for retorting oil shale is also provided, comprising: a retorting unit; an inlet for continuously feeding oil shale; electrical-energy elements within the retorting unit; an inlet for conveying a cross-flow sweep gas through the retorting unit; and an outlet for the cross-flow sweep gas carrying the kerogen oil. The principles of the invention may be applied to ex situ systems, in situ systems, or hybrid systems.

Renewable energy use in oil shale retorting

A method of retorting oil shale is provided, comprising: continuously feeding oil shale into a retorting unit; heating the retorting unit using renewable electrical energy; converting the oil-shale kerogen into kerogen oil; conveying a cross-flow sweep gas across a moving bed of the oil shale, to carry the kerogen oil out of the retorting unit; recovering the kerogen oil; and recovering spent oil shale. The combination of electrical heating and cross-flow retorting achieves uniform heating to optimize the production of hydrocarbons. A system for retorting oil shale is also provided, comprising: a retorting unit; an inlet for continuously feeding oil shale; electrical-energy elements within the retorting unit; an inlet for conveying a cross-flow sweep gas through the retorting unit; and an outlet for the cross-flow sweep gas carrying the kerogen oil. The principles of the invention may be applied to ex situ systems, in situ systems, or hybrid systems.

A METHOD FOR PRODUCING METALLURGICAL COKE FROM NON-COKING COAL

The present disclosure relates to a method for producing metallurgical coke from non-coking coal. The method comprising, densifying, the non-coking coal to form pellets. The densified pellets will be placed in a microwave oven within plurality of bricks and are subjected for pyrolysis. For carrying our pyrolysis, the pellets are carried out by heating, the pellets in the microwave oven at a predetermined temperature under an inert atmosphere at atmospheric pressure, and then the pellets are cooled in the microwave oven under the inert atmosphere. This process coverts non-coking coal to the metallurgical coke in a quicker time, and without use of any susceptors.

A METHOD FOR PRODUCING METALLURGICAL COKE FROM NON-COKING COAL

The present disclosure relates to a method for producing metallurgical coke from non-coking coal. The method comprising, densifying, the non-coking coal to form pellets. The densified pellets will be placed in a microwave oven within plurality of bricks and are subjected for pyrolysis. For carrying our pyrolysis, the pellets are carried out by heating, the pellets in the microwave oven at a predetermined temperature under an inert atmosphere at atmospheric pressure, and then the pellets are cooled in the microwave oven under the inert atmosphere. This process coverts non-coking coal to the metallurgical coke in a quicker time, and without use of any susceptors.