A process for fracturing and devolatilizing coal particles rapidly exposes coal particles to a high temperature, oxygen-depleted work zone for a sufficient time period to cause volatile matter within the coal particles to vaporize and fracture the coal particles. The work zone has a temperature in the range from 600° C. to 2000° C. The coal particles are exposed to the high temperature, oxygen-depleted work zone for a time period less than 1 seconds, and preferably less than 0.3 second. The vaporized volatile matter is condensed and recovered as microcarbon particles.

A fuel production system includes a first modular unit and a second modular unit. The first modular unit includes a first housing, a process vessel, an agitator rotor assembly, a first drivetrain, an extrusion screw, a second drivetrain, a first separation vessel, and a product shaping system. The second modular unit includes a second housing, a thermal fluid heater system, a condenser, a second separation vessel, and a vacuum pump. The second modular unit is configured to be coupled to the first modular unit. At least a portion of each of the process vessel, the agitator rotor assembly, the first drivetrain, the extrusion screw, the second drivetrain, the first separation vessel, and the product shaping system are contained in the first housing. At least a portion of each of the thermal fluid heater system, the condenser, the second separation vessel, and the vacuum pump are contained in the second housing.

A continuous system for gasification of a biomass feedstock comprising: a fuel conditioning zone, a gasification zone and a char cooling area.

A continuous system for gasification of a biomass feedstock comprising: a fuel conditioning zone, a gasification zone and a char cooling area.

Existing approaches to refuse handling are all based on historical approaches which rely on a network of refuse collection vehicles collecting waste from individual households and delivering this to a centralised landfill or MBI location. This is highly undesirable and wasteful. An alternative process is disclosed, relying on the thermal treatment of waste and like products produced or brought in to the residential property and processed within the domestic curtilage to produce fuel or other forms of energy. Thus, domestic waste will be thermally treated at the home instead of being collected by local authorities and disposed of. The waste input put material will be loaded into a domestically engineered thermal conversion unit either directly or after a pre-process such as shredding. The feedstock will be converted into fuels by a thermal treatment, such as pyrolysis. The resultant output of oil and gas can either be stored or fed into a boiler unit to be used as a fuel to produce hot water, or used to run an electricity generating unit to power the dwelling in question or for supply to a feed-in tariff. Thus, a domestic dwelling includes a thermal treatment unit for processing waste produced in the dwelling, an output of the thermal treatment unit being combusted for producing an energy output for the dwelling. A suitable pyrolysis chamber is disclosed.

Existing approaches to refuse handling are all based on historical approaches which rely on a network of refuse collection vehicles collecting waste from individual households and delivering this to a centralised landfill or MBI location. This is highly undesirable and wasteful. An alternative process is disclosed, relying on the thermal treatment of waste and like products produced or brought in to the residential property and processed within the domestic curtilage to produce fuel or other forms of energy. Thus, domestic waste will be thermally treated at the home instead of being collected by local authorities and disposed of. The waste input put material will be loaded into a domestically engineered thermal conversion unit either directly or after a pre-process such as shredding. The feedstock will be converted into fuels by a thermal treatment, such as pyrolysis. The resultant output of oil and gas can either be stored or fed into a boiler unit to be used as a fuel to produce hot water, or used to run an electricity generating unit to power the dwelling in question or for supply to a feed-in tariff. Thus, a domestic dwelling includes a thermal treatment unit for processing waste produced in the dwelling, an output of the thermal treatment unit being combusted for producing an energy output for the dwelling. A suitable pyrolysis chamber is disclosed.

A process for fracturing and devolatilizing coal particles rapidly exposes coal particles to a high temperature, oxygen-depleted work zone for a sufficient time period to cause volatile matter within the coal particles to vaporize and fracture the coal particles. The work zone has a temperature in the range from 600° C. to 2000° C. The coal particles are exposed to the high temperature, oxygen-depleted work zone for a time period less than 1 seconds, and preferably less than 0.3 second. The vaporized volatile matter is condensed and recovered as microcarbon particles.

A process for fracturing and devolatilizing coal particles rapidly exposes coal particles to a high temperature, oxygen-depleted work zone for a sufficient time period to cause volatile matter within the coal particles to vaporize and fracture the coal particles. The work zone has a temperature in the range from 600° C. to 2000° C. The coal particles are exposed to the high temperature, oxygen-depleted work zone for a time period less than 1 seconds, and preferably less than 0.3 second. The vaporized volatile matter is condensed and recovered as microcarbon particles.

A feedstock flexible process for converting feedstock into oil and gas includes (i) indirectly heated hydrous devolatilization of volatile feedstock components, (ii) indirectly heated thermochemical conversion of fixed carbon feedstock components, (iii) heat integration and recovery, (iv) vapor and gas pressurization, and (v) vapor and gas clean-up and product recovery. A system and method for feedstock conversion includes a thermochemical reactor integrated with one or more hydrous devolatilization and solids circulation subsystems configured to accept a feedstock mixture, comprised of volatile feedstock components and fixed carbon feedstock components, and continuously produce a volatile reaction product stream therefrom, while simultaneously and continuously capturing, transferring, and converting the fixed carbon feedstock components to syngas.

A feedstock flexible process for converting feedstock into oil and gas includes (i) indirectly heated hydrous devolatilization of volatile feedstock components, (ii) indirectly heated thermochemical conversion of fixed carbon feedstock components, (iii) heat integration and recovery, (iv) vapor and gas pressurization, and (v) vapor and gas clean-up and product recovery. A system and method for feedstock conversion includes a thermochemical reactor integrated with one or more hydrous devolatilization and solids circulation subsystems configured to accept a feedstock mixture, comprised of volatile feedstock components and fixed carbon feedstock components, and continuously produce a volatile reaction product stream therefrom, while simultaneously and continuously capturing, transferring, and converting the fixed carbon feedstock components to syngas.