Methods and systems for producing anode grade coke are disclosed, which allow anode grade coke to be produced from crude oil having a high sulfur content. A fraction of the resid is hydrotreated while another fraction of the resid is treated in a solvent deasphalting unit. A synthetic stream is provided by blending hydrotreated resid with one or more streams from the deasphalting unit. The synthetic stream is fed to an anodic coker unit.

Methods and systems for producing anode grade coke are disclosed, which allow anode grade coke to be produced from crude oil having a high sulfur content. A fraction of the resid is hydrotreated while another fraction of the resid is treated in a solvent deasphalting unit. A synthetic stream is provided by blending hydrotreated resid with one or more streams from the deasphalting unit. The synthetic stream is fed to an anodic coker unit.

Embodiments of a process for producing high grade coke from crude oil residue include at least partially separating, in a solvent extraction unit, the crude oil residue into a deasphalted oil (DAO)-containing stream and an asphaltene containing-stream, producing a pressurized, heated DAO-containing stream, where the pressurized, heated DAO-containing stream, mixing a supercritical water stream with the pressurized, heated DAO-containing stream to create a combined feed stream, introducing the combined feed stream to an upgrading reactor system operating at supercritical temperature and pressure to yield one or more upgrading reactor output streams comprising upgraded product and a slurry mixture, where the slurry mixture comprises sulfur and one or more additional metals. The process also may include calcining the slurry mixture at a temperature of from 700 C. to 1900 C. to produce a product stream comprising the high grade coke.

Embodiments of a process for producing high grade coke from crude oil residue include at least partially separating, in a solvent extraction unit, the crude oil residue into a deasphalted oil (DAO)-containing stream and an asphaltene containing-stream, producing a pressurized, heated DAO-containing stream, where the pressurized, heated DAO-containing stream, mixing a supercritical water stream with the pressurized, heated DAO-containing stream to create a combined feed stream, introducing the combined feed stream to an upgrading reactor system operating at supercritical temperature and pressure to yield one or more upgrading reactor output streams comprising upgraded product and a slurry mixture, where the slurry mixture comprises sulfur and one or more additional metals. The process also may include calcining the slurry mixture at a temperature of from 700 C. to 1900 C. to produce a product stream comprising the high grade coke.

An insulated pressure vessel, such as a coke drum, having an insulation system installed thereon. The insulation system includes an insulation support system comprising either a floating ring type support system, or a cage type support system including a plurality of vertically spaced insulation support rings each having a diameter greater than the external diameter of the coke drum. A plurality of insulation panels are secured to the support rings, each panel including insulation material and an exterior metal jacket. The panels are secured to horizontally adjacent insulation panels with standing seams. Weather shields may be provided over the top of the seams. Tensioned insulation securing cables, corresponding in number to the insulation support rings, are routed through horizontally aligned eyelets in each standing seam.

An insulated pressure vessel, such as a coke drum, having an insulation system installed thereon. The insulation system includes an insulation support system comprising either a floating ring type support system, or a cage type support system including a plurality of vertically spaced insulation support rings each having a diameter greater than the external diameter of the coke drum. A plurality of insulation panels are secured to the support rings, each panel including insulation material and an exterior metal jacket. The panels are secured to horizontally adjacent insulation panels with standing seams. Weather shields may be provided over the top of the seams. Tensioned insulation securing cables, corresponding in number to the insulation support rings, are routed through horizontally aligned eyelets in each standing seam.

Systems and process are provided for refining off-gases that are produced by a carbonizer with a controlled heated column. The controlled heated column performs hydro-carbon recycling, and acts as a cracking tower that takes the carbonizer off-gas as a feedstock and distills the off-gases into constituent parts under pressure and temperature conditions where the feedstock evaporates and condenses into a fractional column of distillates. The carbonizer uses anaerobic thermal transformation processing to convert waste into bio-gas; bio-oil; carbonized materials; non-organic ash, distillates, and varied further co-products. The carbonaceous waste is transformed into useful co-products that are re-introduced into the stream of commerce at various economically advantageous points including carbon, carbon-based inks and dyes, activated carbon, aerogels, bio-coke, and bio-char, as well as generate electricity, produce adjuncts for natural gas, and/or various aromatic oils, phenols, and liquids, all depending upon the input materials and parameters

Systems and process are provided for refining off-gases that are produced by a carbonizer with a controlled heated column. The controlled heated column performs hydro-carbon recycling, and acts as a cracking tower that takes the carbonizer off-gas as a feedstock and distills the off-gases into constituent parts under pressure and temperature conditions where the feedstock evaporates and condenses into a fractional column of distillates. The carbonizer uses anaerobic thermal transformation processing to convert waste into bio-gas; bio-oil; carbonized materials; non-organic ash, distillates, and varied further co-products. The carbonaceous waste is transformed into useful co-products that are re-introduced into the stream of commerce at various economically advantageous points including carbon, carbon-based inks and dyes, activated carbon, aerogels, bio-coke, and bio-char, as well as generate electricity, produce adjuncts for natural gas, and/or various aromatic oils, phenols, and liquids, all depending upon the input materials and parameters

A reactor and its internals used for the thermal processing of a liquid mixture. The reactor comprises plates and at least part of the surface of said plates is used to perform the thermal processing. The reactor and its internals are used for the thermal processing of various liquid mixtures containing organic compounds. The processes, for thermal processing the mixture comprising organic compounds, comprising the steps of feeding the reactor and its internals and being useful for treating wastes oils and/or for destroying hazardous and/or toxic products; and/or for reusing waste products in an environmentally acceptable form and/or way, and/or for cleaning contaminated soils or beaches, and/or cleaning tar pits, and/or use in coal-oil co-processing, and/or recovering oil from oil spills, and/or PCB free transformed oils. A process for fabricating the reactor and its internals is also proposed.

A reactor and its internals used for the thermal processing of a liquid mixture. The reactor comprises plates and at least part of the surface of said plates is used to perform the thermal processing. The reactor and its internals are used for the thermal processing of various liquid mixtures containing organic compounds. The processes, for thermal processing the mixture comprising organic compounds, comprising the steps of feeding the reactor and its internals and being useful for treating wastes oils and/or for destroying hazardous and/or toxic products; and/or for reusing waste products in an environmentally acceptable form and/or way, and/or for cleaning contaminated soils or beaches, and/or cleaning tar pits, and/or use in coal-oil co-processing, and/or recovering oil from oil spills, and/or PCB free transformed oils. A process for fabricating the reactor and its internals is also proposed.