A delayed coking process in which shot coke and thermally cracked coker products are produced from a sponge coke- and/or transition coke-forming resid feed comprising sponge coke asphaltenes by mixing heteroatom (preferably nitrogen) containing asphaltenes from a shot coke-forming resid with a heated sponge coke-forming resid to form shot coke directing asphaltene aggregates in the resid. The mixture of resid with the added asphaltene is held at an elevated temperature to allow co-aggregates of sponge coke and shot coke asphaltenes to form which, upon delayed coking promote the production of a free-flowing shot coke product.

A delayed coking process in which shot coke and thermally cracked coker products are produced from a sponge coke- and/or transition coke-forming resid feed comprising sponge coke asphaltenes by mixing heteroatom (preferably nitrogen) containing asphaltenes from a shot coke-forming resid with a heated sponge coke-forming resid to form shot coke directing asphaltene aggregates in the resid. The mixture of resid with the added asphaltene is held at an elevated temperature to allow co-aggregates of sponge coke and shot coke asphaltenes to form which, upon delayed coking promote the production of a free-flowing shot coke product.

A delayed coking unit has a thermal shock-resistant, erosion-resistant internal lining to reduce thermally-induced mechanical stresses in the pressure boundary of the coke drum. The lining is effective to reduce or mitigate the transient thermal stress that occurs in the pressure boundary of the coke drum and to reduce or minimize the high thermal stress resulting from temperature differentials at the skirt-to-shell junction.

A delayed coking unit has a thermal shock-resistant, erosion-resistant internal lining to reduce thermally-induced mechanical stresses in the pressure boundary of the coke drum. The lining is effective to reduce or mitigate the transient thermal stress that occurs in the pressure boundary of the coke drum and to reduce or minimize the high thermal stress resulting from temperature differentials at the skirt-to-shell junction.

The present invention relates to delayed coking of heavy petroleum residue producing petroleum coke and lighter hydrocarbon products. The invented process utilize a pre-cracking reactor and a reactor furnace for mild thermal cracking of the feedstock and an intermediate separator, before being subjected to higher severity thermal cracking treatment in a coker furnace and a coking drums, resulting in reduction in overall coke yield.

An insulated pressure vessel, such as a coke drum, having an insulation system installed thereon. The insulation system includes an insulation support system comprising either a floating ring type support system, or a cage type support system including a plurality of vertically spaced insulation support rings each having a diameter greater than the external diameter of the coke drum. A plurality of insulation panels are secured to the support rings, each panel including insulation material and an exterior metal jacket. The panels are secured to horizontally adjacent insulation panels with standing seams. Weather shields may be provided over the top of the seams. Tensioned insulation securing cables, corresponding in number to the insulation support rings, are routed through horizontally aligned eyelets in each standing seam.

An insulated pressure vessel, such as a coke drum, having an insulation system installed thereon. The insulation system includes an insulation support system comprising either a floating ring type support system, or a cage type support system including a plurality of vertically spaced insulation support rings each having a diameter greater than the external diameter of the coke drum. A plurality of insulation panels are secured to the support rings, each panel including insulation material and an exterior metal jacket. The panels are secured to horizontally adjacent insulation panels with standing seams. Weather shields may be provided over the top of the seams. Tensioned insulation securing cables, corresponding in number to the insulation support rings, are routed through horizontally aligned eyelets in each standing seam.

A method for making needle coke includes processing a feed comprising one or more renewable feedstocks in the presence of a cracking catalyst under fluidized catalytic cracking conditions to obtain a heavy cycle oil, delayed coking the heavy cycle oil under coking conditions to obtain an intermediate coke product, and calcining the intermediate coke product under calcinating conditions to obtain needle coke.

A method and associated system for producing refined hydrocarbons from waste plastics. The method and system provide for: pretreating waste plastics; producing pyrolysis gas by introducing the waste plastics pretreated in the pretreatment process into a pyrolysis reactor; producing in a lightening process pyrolysis oil by introducing the pyrolysis gas into a hot filter; and a coking process of coking the pyrolysis oil, wherein a liquid condensed in the hot filter is re-introduced into the pyrolysis reactor. The system produces refined hydrocarbons from the waste plastics.

A method and associated system for producing refined hydrocarbons from waste plastics. The method and system provide for: pretreating waste plastics; producing pyrolysis gas by introducing the waste plastics pretreated in the pretreatment process into a pyrolysis reactor; producing in a lightening process pyrolysis oil by introducing the pyrolysis gas into a hot filter; and a coking process of coking the pyrolysis oil, wherein a liquid condensed in the hot filter is re-introduced into the pyrolysis reactor. The system produces refined hydrocarbons from the waste plastics.