A method for forming mesophase pitch can include applying a stimulus to a first amount of coal tar to form a first amount of mesophase pitch. The stimulus can include one or more of an electromagnetic field (“EMF”) or a magnetic field. The method can further include evaluating a characteristic of the first amount of mesophase pitch, changing a parameter of the stimulus in response to evaluating the characteristic of the first amount of mesophase pitch, and applying the stimulus exhibiting the changed parameters to a second amount of coal tar to form mesophase pitch.

Provided is a system for continuous processing of heavy fuel oil from recycling waste oil and the processing residues of crude oil into useful products including means for feeding waste oil; at least one hot-gas filter, at least one condenser, at least one rotating kiln including an outer stationary jacket which forms a heating channel, and an inner rotating reactor, and means for removing solid coke from the rotating reactor. The at least one hot gas filter is configured to separate a naphtha/gasoil fraction after the processing of the heavy fuel oil from a soft coke fraction. The rotating reactor is configured to recover a solid coke fraction comprising high contaminant content. The invention further relates to a process for continuous processing of heavy fuel oil from recycling waste oil and the processing residues of crude oil into useful products, preferably with the system of the invention. Moreover, the invention relates to use of the products and waste products produced with the process and system of the invention.

Provided is a system for continuous processing of heavy fuel oil from recycling waste oil and the processing residues of crude oil into useful products including means for feeding waste oil; at least one hot-gas filter, at least one condenser, at least one rotating kiln including an outer stationary jacket which forms a heating channel, and an inner rotating reactor, and means for removing solid coke from the rotating reactor. The at least one hot gas filter is configured to separate a naphtha/gasoil fraction after the processing of the heavy fuel oil from a soft coke fraction. The rotating reactor is configured to recover a solid coke fraction comprising high contaminant content. The invention further relates to a process for continuous processing of heavy fuel oil from recycling waste oil and the processing residues of crude oil into useful products, preferably with the system of the invention. Moreover, the invention relates to use of the products and waste products produced with the process and system of the invention.

A method is described for treating a hydrocarbon oil feedstream to a delayed coking unit to maximize the ratio of the yield of liquids-to-gases, and to minimize the formation of coke which includes: a. mixing an oil-soluble catalyst with the hydrocarbon oil feedstream to produce a uniform mixture; b. contacting the catalyst-containing hydrocarbon oil feedstream with an excess of hydrogen under predetermined conditions that are favorable to maximizing the solubility of the hydrogen in the feedstream in a hydrogen distribution zone that is upstream of the coking unit; c. introducing the feedstream containing the solubilized catalyst and dissolved hydrogen, and the excess hydrogen gas into a flashing zone; d. recovering from the flashing zone a hydrogen gas stream and a single-phase hydrocarbon oil feedstream containing dissolved hydrogen and catalyst; e. maintaining the hydrocarbon oil feedstream containing dissolved hydrogen and catalyst under single-phase conditions to promote the reaction of the dissolved hydrogen with free radicals formed in the feedstream and to promote the catalyzed hydrodesulfurization of any sulfur-containing compounds present in the feedstream; f. introducing the catalyst-containing feedstream into a coking furnace upstream of the coking unit to heat the feedstream to a predetermined coking temperature; g. introducing the hot feedstream into the coking unit; and h. recovering a coking unit product stream that is free of catalyst and forming a coke product that contains the catalyst.

A method is described for treating a hydrocarbon oil feedstream to a delayed coking unit to maximize the ratio of the yield of liquids-to-gases, and to minimize the formation of coke which includes: a. mixing an oil-soluble catalyst with the hydrocarbon oil feedstream to produce a uniform mixture; b. contacting the catalyst-containing hydrocarbon oil feedstream with an excess of hydrogen under predetermined conditions that are favorable to maximizing the solubility of the hydrogen in the feedstream in a hydrogen distribution zone that is upstream of the coking unit; c. introducing the feedstream containing the solubilized catalyst and dissolved hydrogen, and the excess hydrogen gas into a flashing zone; d. recovering from the flashing zone a hydrogen gas stream and a single-phase hydrocarbon oil feedstream containing dissolved hydrogen and catalyst; e. maintaining the hydrocarbon oil feedstream containing dissolved hydrogen and catalyst under single-phase conditions to promote the reaction of the dissolved hydrogen with free radicals formed in the feedstream and to promote the catalyzed hydrodesulfurization of any sulfur-containing compounds present in the feedstream; f. introducing the catalyst-containing feedstream into a coking furnace upstream of the coking unit to heat the feedstream to a predetermined coking temperature; g. introducing the hot feedstream into the coking unit; and h. recovering a coking unit product stream that is free of catalyst and forming a coke product that contains the catalyst.

Provided is a system for continuous processing of heavy fuel oil from recycling waste oil and the processing residues of crude oil into useful products including means for feeding waste oil; at least one hot-gas filter, at least one condenser, at least one rotating kiln including an outer stationary jacket which forms a heating channel, and an inner rotating reactor, and means for removing solid coke from the rotating reactor. The at least one hot gas filter is configured to separate a naphtha/gasoil fraction after the processing of the heavy fuel oil from a soft coke fraction. The rotating reactor is configured to recover a solid coke fraction comprising high contaminant content. The invention further relates to a process for continuous processing of heavy fuel oil from recycling waste oil and the processing residues of crude oil into useful products, preferably with the system of the invention. Moreover, the invention relates to use of the products and waste products produced with the process and system of the invention.

Provided is a system for continuous processing of heavy fuel oil from recycling waste oil and the processing residues of crude oil into useful products including means for feeding waste oil; at least one hot-gas filter, at least one condenser, at least one rotating kiln including an outer stationary jacket which forms a heating channel, and an inner rotating reactor, and means for removing solid coke from the rotating reactor. The at least one hot gas filter is configured to separate a naphtha/gasoil fraction after the processing of the heavy fuel oil from a soft coke fraction. The rotating reactor is configured to recover a solid coke fraction comprising high contaminant content. The invention further relates to a process for continuous processing of heavy fuel oil from recycling waste oil and the processing residues of crude oil into useful products, preferably with the system of the invention. Moreover, the invention relates to use of the products and waste products produced with the process and system of the invention.

A distillation apparatus for use in microwave-assisted pyrolysis includes a microwave, a pyrolysis reactor, a microwave-absorbent bed, and a condenser. The pyrolysis reactor is located within the microwave and configured to receive a liquid input stream and to output a vapor. The microwave-absorbent bed is located within the pyrolysis reactor that converts microwave energy provided by the microwave to thermal energy to initiate pyrolysis within the pyrolysis reactor, wherein the pyrolysis reactor provides a vapor output. The condenser is configured to receive the vapor output of the pyrolysis reactor and to cool and condense the vapor into a recoverable product.

Integrated processes and systems for the production of distillate hydrocarbons and coke. The process may include feeding a hydrocarbon feedstock, comprising a residuum hydrocarbon fraction, to a residue hydrocracking reactor system to convert hydrocarbons therein, producing a hydrocracked effluent. The hydrocracked effluent may then be fed to a separation system, separating the hydrocracked effluent into one or more distillate hydrocarbon fractions and a vacuum residue fraction. The vacuum residue fraction may be fed to a coker system, converting the vacuum residue fraction into a coke product and a coker vapor effluent, recovering the coke product, and feeding the coker vapor effluent to the separation system. The one or more distillate hydrocarbon fractions are hydroprocessed to produce a hydroprocessed effluent, and the hydroprocessed effluent is separated into product distillate hydrocarbon fractions.

Integrated processes and systems for the production of distillate hydrocarbons and coke. The process may include feeding a hydrocarbon feedstock, comprising a residuum hydrocarbon fraction, to a residue hydrocracking reactor system to convert hydrocarbons therein, producing a hydrocracked effluent. The hydrocracked effluent may then be fed to a separation system, separating the hydrocracked effluent into one or more distillate hydrocarbon fractions and a vacuum residue fraction. The vacuum residue fraction may be fed to a coker system, converting the vacuum residue fraction into a coke product and a coker vapor effluent, recovering the coke product, and feeding the coker vapor effluent to the separation system. The one or more distillate hydrocarbon fractions are hydroprocessed to produce a hydroprocessed effluent, and the hydroprocessed effluent is separated into product distillate hydrocarbon fractions.