The present disclosure describes systems, methods, and computer readable media that provide a hybrid approach that uses machine learning techniques and phenomenological reactor models for optimization of steam cracker units. While the phenomenological model allows capturing the physics of a steam cracker using molecular kinetics, the machine learning methods fill the gap between the phenomenological models and more detailed radical kinetics based steam cracker models. Also, machine learning based models can capture actual plant information and provide insight into the variation between the models and plant running conditions. The proposed methodology shows better interpolation and extrapolation capabilities as compared to stand-alone machine learning methods. Also, compared to detailed radical kinetics based models, the approach utilized in embodiments requires much less computational time in order to carry out whole plant-wide optimization or can be used for planning/scheduling purposes.

The present disclosure relates to processes for producing biofuel compositions by processing hydrocarbon co-feed and a bio-oil obtained via hydrothermal liquifaction (HTL) of a cellulosic biomass to form an HTL oil. The cellulosic mass can be processed at an operating temperature of about 425 C. or less and an operating pressure of about 200 atm or less. The HTL oil is co-processed with a hydrocarbon co-feed (e.g., petroleum fraction) in a cracking unit, such as an FCC unit, a coker unit or a visbreaking unit, in the presence of a catalyst to produce a cracked product (biofuel). The bio content of the cracked product provides RIN credits for the cracked product.

A method of producing normally solid, normally liquid and optionally normally gaseous hydrocarbons involves contacting a gas mixture comprising hydrogen and carbon monoxide with a catalyst under elevated temperature and pressure, to convert at least part of the hydrogen and carbon monoxide into hydrocarbons. An effluent is withdrawn from the reactor and subjected to a separation step to form at least a heavy fraction and a light fraction. The heavy fraction comprises normally solid hydrocarbons, while the light fraction comprises unconverted syngas and normally liquid and optionally normally gaseous hydrocarbons. The light fraction is sent to a light ends stripper operating at a temperature of maximally 200 C. to obtain a hydrocarbons fraction comprising normally liquid hydrocarbons. The heavy fraction is subjected to flash evaporation or steam stripping to obtain a hydrocarbon stream of normally solid hydrocarbons (comprising mainly C10+ hydrocarbons).

A method of producing normally solid, normally liquid and optionally normally gaseous hydrocarbons involves contacting a gas mixture comprising hydrogen and carbon monoxide with a catalyst under elevated temperature and pressure, to convert at least part of the hydrogen and carbon monoxide into hydrocarbons. An effluent is withdrawn from the reactor and subjected to a separation step to form at least a heavy fraction and a light fraction. The heavy fraction comprises normally solid hydrocarbons, while the light fraction comprises unconverted syngas and normally liquid and optionally normally gaseous hydrocarbons. The light fraction is sent to a light ends stripper operating at a temperature of maximally 200 C. to obtain a hydrocarbons fraction comprising normally liquid hydrocarbons. The heavy fraction is subjected to flash evaporation or steam stripping to obtain a hydrocarbon stream of normally solid hydrocarbons (comprising mainly C10+ hydrocarbons).

The present invention discloses a process for the catalytic cracking of a weakly coking feedstock having a Conradson carbon residue of 0.1% by weight and a hydrogen content of greater than 12.7% by weight, comprising at least a feedstock cracking zone, a zone for separating/stripping the effluents from the coked catalyst particles and a zone for regenerating said particles, characterized in that at least a solid carbon material in the fluidized state, having a carbon content equal to or greater than 80% by weight, is injected upstream of and/or during the catalyst regeneration step into a dense bed of coked catalyst.

The invention relates to hydrocarbon conversion, to equipment and materials useful for hydrocarbon conversion, and to processes for carrying out hydrocarbon conversion, e.g., hydrocarbon pyrolysis processes. The hydrocarbon conversion is carried out in a reactor which includes at least one channeled member that comprises refractory and has an open frontal area 55%. The refractory can include non-oxide ceramic.

The invention relates to hydrocarbon conversion, to equipment and materials useful for hydrocarbon conversion, and to processes for carrying out hydrocarbon conversion, e.g., hydrocarbon pyrolysis processes. The hydrocarbon conversion is carried out in a reactor which includes at least one channeled member that comprises refractory and has an open frontal area 55%. The refractory can include non-oxide ceramic.

Biomass (e.g., plant biomass, animal biomass, and municipal waste biomass) is processed to produce useful products, such as fuels. For example, systems can use feedstock materials, such as cellulosic and/or lignocellulosic materials and/or starchy materials, to produce ethanol and/or butanol, e.g., by fermentation.

Biomass (e.g., plant biomass, animal biomass, and municipal waste biomass) is processed to produce useful products, such as fuels. For example, systems can use feedstock materials, such as cellulosic and/or lignocellulosic materials and/or starchy materials, to produce ethanol and/or butanol, e.g., by fermentation.

The present application generally relates to the introduction of a renewable fuel oil as a feedstock into refinery systems or field upgrading equipment. For example, the present application is directed to methods of introducing a liquid thermally produced from biomass into a petroleum conversion unit; for example, a refinery fluid catalytic cracker (FCC), a coker, a field upgrader system, a hydrocracker, and/or hydrotreating unit; for co-processing with petroleum fractions, petroleum fraction reactants, and/or petroleum fraction feedstocks and the products, e.g., fuels, and uses and value of the products resulting therefrom.