This disclosure provides systems and methods that utilize integrated mechanical vapor or thermal vapor compression to upgrade process vapors and condense them to recover the heat of condensation across multiple processes, wherein the total process energy is reduced. Existing processes that are unable to recover the heat of condensation in vapors are integrated with mechanical or thermal compressors that raise vapor pressures and temperatures sufficient to permit reuse. Integrating multiple processes permits vapor upgrading that can selectively optimize energy efficiency, environmental sustainability, process economics, or a prioritized blend of such goals. Mechanical or thermal vapor compression also alters the type of energy required in industrial processes, favoring electro-mechanical energy which can be supplied from low-carbon, renewable sources rather than combustion of carbonaceous fuels.

The present invention utilizes mechanical vapor compression and/or thermal vapor compression integrating compression loops across multiple process stages. A sequential network of compressors is utilized to increase the pressure and condensing temperature of the vapors within each process stage, as intra-vapor flow, and branching between process stages, as inter-vapor flow. Because the vapors available are shared among and between compressor stages, the number of compressors can be reduced, improving economics. Balancing vapor mass flow through incremental compressor stages which traverse multiple process stages by splitting vapors between compressor stages enables the overall vapor-compression system to be tailored to individual process energy requirements and to accommodate dynamic fluctuations in process conditions.

A method is disclosed for upgrading a bio-based material, the method including pretreating bio-renewable oil(s) and/or fat(s) to provide a bio-renewable raw material, deoxygenating the bio-renewable raw material, followed by separation, to provide a propane feed, and subjecting the propane feed to dehydrogenation and to separation to provide a propylene material.

Systems and methods for processing crude oil and producing light olefins and BTX are disclosed. Crude oil is distilled in an atmospheric distillation column to produce a gas stream, a light naphtha stream, a heavy naphtha stream, a fuel oil stream and a refinery feed stream. Heavy naphtha stream is then fed to a heavy naphtha catalytic cracker to produce a cracked stream. The cracked stream is further processed to produce a lights stream, a heavies stream, and a stream comprising olefins and BTX. The lights stream is combined with the light naphtha stream and fed to a steam cracker to produce additional light olefins. Heavies stream is recycled back to the heavy naphtha catalytic cracker.

The present invention relates to the technical field of petroleum hydrocarbon catalytic conversion, referring to a multi-stage fluidized catalytic reaction process of petroleum hydrocarbon. In the present reaction process, multi-stage reaction takes place in the same reactor, including first order reaction and the second order reaction of FCC feedstock oil, cracking reaction process of light hydrocarbons and/or cycle oil. In the present process, catalyst replacement and two-stage relayed reaction takes place between the first and second order reaction of feedstock oil. Two-stage reaction of light hydrocarbons and/or cycle oil takes place too. These reactions take place in different region in the same one reactor. The first order reaction of light hydrocarbons and/or cycle oil takes place in independent region. In the present invention, catalytic cracking conversion of catalytic feedstock oil, light hydrocarbon and cycle oil takes place in respective reaction region and reaction condition. Multi-stage and stepped selectivity control of catalyst and reaction temperature is realized. Multi-stage reaction and stepped arrangement of temperature is realized in the same reactor. It could improve the yield and selectivity of olefin, and decrease the yield of by-products such as coke obviously.

The present invention relates to a process and system for complete conversion of crude oils by integrating delayed coking process, high severity catalytic cracking process and naphtha cracking processes along with olefin recovery section, aromatic recovery section and gasifier section to maximize the crude oil conversion to valuable products like light olefins, aromatics and chemicals.

The present invention relates to a process and system for complete conversion of crude oils by integrating delayed coking process, high severity catalytic cracking process and naphtha cracking processes along with olefin recovery section, aromatic recovery section and gasifier section to maximize the crude oil conversion to valuable products like light olefins, aromatics and chemicals.

The present invention relates to process for cracking a hydrocarbon feedstock in a steam cracker unit, comprising the following steps of: feeding a hydrocarbon feedstock to a first hydrocracking unit, feeding the hydrocarbon feedstock thus cracked to a separation unit for obtaining a stream high in paraffins and naphtenes, a stream high in heavy aromatics and a stream high in mono-aromatics feeding the stream high in paraffins and naphtenes to a second hydrocracking unit, wherein the process conditions in the first hydrocracking unit differ from the process conditions in the second hydrocracking unit, separating the stream thus hydrocracked in the second hydrocracking unit in a high content aromatics stream and gaseous stream comprising C2-C4 paraffins, hydrogen and methane, feeding the gaseous stream to a steam cracker unit.

The present invention relates to process for cracking a hydrocarbon feedstock in a steam cracker unit, comprising the following steps of: feeding a hydrocarbon feedstock to a first hydrocracking unit, feeding the hydrocarbon feedstock thus cracked to a separation unit for obtaining a stream high in paraffins and naphtenes, a stream high in heavy aromatics and a stream high in mono-aromatics feeding the stream high in paraffins and naphtenes to a second hydrocracking unit, wherein the process conditions in the first hydrocracking unit differ from the process conditions in the second hydrocracking unit, separating the stream thus hydrocracked in the second hydrocracking unit in a high content aromatics stream and gaseous stream comprising C2-C4 paraffins, hydrogen and methane, feeding the gaseous stream to a steam cracker unit.

The present invention relates to a process and system for complete conversion of crude oils by integrating delayed coking process, high severity catalytic cracking process and naphtha cracking processes along with olefin recovery section, aromatic recovery section and gasifier section to maximize the crude oil conversion to valuable products like light olefins, aromatics and chemicals.