A bespoke protective sports equipment to be worn by a player engaged in a sporting activity is provided. The bespoke sports equipment system includes methods for acquiring, storing and processing a player's unique data, namely the anatomical features of the body part against which the bespoke equipment is worn. The systems also includes methods of using the player's unique data to manufacture the bespoke protective equipment with a custom formed internal padding assembly that substantially corresponds to the player's unique data. The system and method allows for the design and manufacture of bespoke protective sports equipment that is purposely designed and manufactured to match the anatomical specifications of the player's body part.

A helmet configured to protect a human head against mild traumatic brain injury upon impact includes an outer shell and a liner consisting of pairs of fluid fillable flexible fluid chambers fluidly connected to each other by fluid connections between each of the pairs of fluid fillable flexible fluid chambers being spaced on opposite sides of the helmet and configured to fill a space between the head and the outer shell when the helmet is positioned on the head. Impact resistant flexible pads are also inside the liner and are spaced around an inner circumference of the outer shell adjacent to each of the fluid fillable flexible fluid chambers. A flexible inner shell inside the liner is configured to fit closely on the head. The flexible fluid chambers are configured to compress in response to impacting of the helmet on an impact side and to force liquid through the fluid connections to inflate fluid chambers on an opposite side of the helmet thereby cushioning the head against a rebound impact on the opposite side.

A helmet configured to protect a human head against mild traumatic brain injury upon impact includes an outer shell and a liner consisting of pairs of fluid fillable flexible fluid chambers fluidly connected to each other by fluid connections between each of the pairs of fluid fillable flexible fluid chambers being spaced on opposite sides of the helmet and configured to fill a space between the head and the outer shell when the helmet is positioned on the head. Impact resistant flexible pads are also inside the liner and are spaced around an inner circumference of the outer shell adjacent to each of the fluid fillable flexible fluid chambers. A flexible inner shell inside the liner is configured to fit closely on the head. The flexible fluid chambers are configured to compress in response to impacting of the helmet on an impact side and to force liquid through the fluid connections to inflate fluid chambers on an opposite side of the helmet thereby cushioning the head against a rebound impact on the opposite side.

A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

A helmet body includes an outer shell having an inner surface, an outer surface, and an outer shell lower edge extending between the inner surface and the outer surface, the outer shell further comprising at least two shoulder pad recesses positioned at a lower edge of the outer shell on a respective left and right sides of the helmet; and an energy management liner adjacent to the inner surface of the outer shell and comprising at least two shoulder pads formed of a foamed energy management material, each of the at least two shoulder pads received into one of the at least two shoulder pad recesses on the respective left or right side of the helmet.

A helmet that includes an outer shell having at least a first outer magnetic member, an inner shell having at least a first inner magnetic member, and padding secured inside the inner shell. The first inner magnetic member is spaced from and opposed to the first outer magnetic member, such that the first inner magnetic member repels the first outer magnetic member. The outer shell is connected to the inner shell.

A helmet that includes an outer shell having at least a first outer magnetic member, an inner shell having at least a first inner magnetic member, and padding secured inside the inner shell. The first inner magnetic member is spaced from and opposed to the first outer magnetic member, such that the first inner magnetic member repels the first outer magnetic member. The outer shell is connected to the inner shell.

Impact-dissipating liners, helmets having an impact-dissipating liner, and methods of fabricating impact-dissipating liners are provided. The liners include a fluid impermeable enclosure having cavities with sidewalls and a fluid contained in the enclosure. The enclosure may have a central portion and lobes extending from the central portion, wherein the central portion and the lobes are adapted to conform to the shape of an internal surface of a helmet. The helmets may include bodies positioned within the cavities of the liner, where, under impact loading, contact between the bodies and the liner absorbs at least some of the energy of the impact loading. Aspects of the invention are particularly adapted for use for head protection, such as, helmets; however, aspects of the invention are also adaptable to provide impact-dissipation for any body or surface that would benefit from such protection.

Impact-dissipating liners, helmets having an impact-dissipating liner, and methods of fabricating impact-dissipating liners are provided. The liners include a fluid impermeable enclosure having cavities with sidewalls and a fluid contained in the enclosure. The enclosure may have a central portion and lobes extending from the central portion, wherein the central portion and the lobes are adapted to conform to the shape of an internal surface of a helmet. The helmets may include bodies positioned within the cavities of the liner, where, under impact loading, contact between the bodies and the liner absorbs at least some of the energy of the impact loading. Aspects of the invention are particularly adapted for use for head protection, such as, helmets; however, aspects of the invention are also adaptable to provide impact-dissipation for any body or surface that would benefit from such protection.

A helmet that includes an outer shell having at least a first outer magnetic member, an inner shell having at least a first inner magnetic member, and padding secured inside the inner shell. The first inner magnetic member is spaced from and opposed to the first outer magnetic member, such that the first inner magnetic member repels the first outer magnetic member. The outer shell is connected to the inner shell.