Patent classifications
C10J3/00
A METHOD AND SYSTEM FOR PYROLYSIS
The invention provides a system for pyrolysis, comprising: (i) a gas producer comprising a gasification zone and a producer gas outlet, wherein the gas producer is configured to: oxidise at least one carbon-containing feed in the presence of an oxidising gas in the gasification zone to form a producer gas; and discharge the producer gas from the gasification zone via the producer gas outlet, wherein a residual oxygen content of the producer gas is substantially depleted or maintained below a maximum predetermined amount by controlling a ratio of oxygen fed to the gasification zone to the carbon-containing feed, (ii) a pyrolyzer comprising a pyrolysis zone and one or more pyrolyzer gas outlets, wherein the pyrolyzer is configured to: feed the producer gas discharged from the gasification zone to the pyrolysis zone; pyrolyze a pyrolyzable organic feed in the pyrolysis zone in the presence of the producer gas to produce a carbonaceous pyrolysis product and a gas mixture comprising combustible components comprising pyrolysis gas; and discharge the gas mixture from the pyrolysis zone via the one or more pyrolyzer gas outlets, and (iii) a first combustor comprising a combustion zone, wherein the first combustor is configured to: receive the gas mixture discharged from the pyrolysis zone in the combustion zone; feed an oxygen-containing gas to the combustion zone; and combust at least a portion of the combustible components present in the gas mixture in the combustion zone to produce a combustion product gas.
FUEL PRODUCTION SYSTEM
Fuel production system includes: synthesis gas generation unit configured to generate synthesis gas containing hydrogen and carbon monoxide from carbon-containing raw material; fuel production unit configured to produce fuel from synthesis gas generated; water electrolyzer configured to electrolyze water to generate water-electrolyzed hydrogen; hydrogen supply unit configured to supply water-electrolyzed hydrogen generated to synthesis gas generation unit; and controller. The controller is configured to perform: calculating input energy based on first energy possessed by raw material, second energy consumed by water electrolyzer, third energy consumed by synthesis gas generation unit, and fourth energy consumed by fuel production unit; calculating recovered energy based on fifth energy possessed by fuel produced; and determining supply amount of water-electrolyzed hydrogen to be supplied based on input energy and recovered energy calculated.
INTEGRATED BIOREFINERY SYSTEM AND METHOD
The inventive biorefinery system and method accepts municipal solid waste, sewage sludges, and/or ag-wastes and processes it through three primary conversion unit operations to produce a variety of value-added products. In a preferred embodiment, the three primary conversion units are gasification, thermal depolymerization or torrefaction/pyrolysis, and biotreatment.
CHEMICAL RECYCLING OF SOLVOLYSIS GLYCOL COLUMN BOTTOMS COPRODUCT STREAMS
Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.
CHEMICAL RECYCLING OF SOLVOLYSIS GLYCOL COLUMN BOTTOMS COPRODUCT STREAMS
Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.
Gasification process
An integrated process for the production of a useful liquid hydrocarbon product comprises: feeding a gasification zone with an oxygen-containing feed and a first carbonaceous feedstock comprising waste materials and/or biomass, gasifying the first carbonaceous feedstock in the gasification zone to produce first synthesis gas, partially oxidising the first synthesis gas in a partial oxidation zone to generate partially oxidised synthesis gas, combining at least a portion of the first synthesis gas and/or the partially oxidised synthesis gas and at least a portion of electrolysis hydrogen obtained from an electrolyser in an amount to achieve the desired hydrogen to carbon monoxide molar ratio of from about 1.5:1 to about 2.5:1, and to generate a blended synthesis gas, wherein the electrolyser operates using green electricity; and subjecting at least a portion of the blended synthesis gas to a conversion process effective to produce the liquid hydrocarbon product.
System and method for methanol production using energy mix systems
A system and a method for methanol production is described. The method includes gasifying coal to produce a coal gas comprising hydrogen and carbon monoxide; transferring heat from the coal gas to a natural gas reforming mixture including water and methane; reforming the natural gas reforming mixture to form a reformed natural gas; mixing the coal gas, the reformed natural gas, and a recycled gas including hydrogen and carbon monoxide to form a synthesis gas; reacting the synthesis gas to form methanol and a waste gas; separating the methanol and the waste gas; removing hydrogen from the waste gas to produce a dehydrogenated waste gas; and subjecting the dehydrogenated waste gas to a water-gas shift reaction to produce the recycled gas.
Disposal of refuse
Existing approaches to refuse handling are all based on historical approaches which rely on a network of refuse collection vehicles collecting waste from individual households and delivering this to a centralised landfill or MBI location. This is highly undesirable and wasteful. An alternative process is disclosed, relying on the thermal treatment of waste and like products produced or brought in to the residential property and processed within the domestic curtilage to produce fuel or other forms of energy. Thus, domestic waste will be thermally treated at the home instead of being collected by local authorities and disposed of. The waste input put material will be loaded into a domestically engineered thermal conversion unit either directly or after a pre-process such as shredding. The feedstock will be converted into fuels by a thermal treatment, such as pyrolysis. The resultant output of oil and gas can either be stored or fed into a boiler unit to be used as a fuel to produce hot water, or used to run an electricity generating unit to power the dwelling in question or for supply to a feed-in tariff. Thus, a domestic dwelling includes a thermal treatment unit for processing waste produced in the dwelling, an output of the thermal treatment unit being combusted for producing an energy output for the dwelling. A suitable pyrolysis chamber is disclosed.
Method and plant for waste treatment
The present invention relates to a method and a plant for treating carbon-containing waste that may comprise mineral fillers and/or potential contaminants. This method comprises: preparing a molten glass bath at a temperature between 1100° C. and 1600° C.; loading the waste to be treated into said molten glass bath; injecting an oxidizer and optionally a fuel under pressure into said molten glass bath by means of at least one hose, one end of which is immersed in said bath, said oxidizer being introduced in a molar amount less than the molar amount of the carbon-containing compounds, thus causing combustion of said waste and generation of hot synthesis gases; implementing heat exchange between a heat-transfer fluid and the hot synthesis gases in conditions allowing simultaneous recovery of at least part of their heat energy and at least part of the heat energy released by their combustion, air being injected sequentially into said gases during said heat exchange to cause self-ignition of the mixture of said gases and air, each injection increasing the degree of combustion.
Method and plant for waste treatment
The present invention relates to a method and a plant for treating carbon-containing waste that may comprise mineral fillers and/or potential contaminants. This method comprises: preparing a molten glass bath at a temperature between 1100° C. and 1600° C.; loading the waste to be treated into said molten glass bath; injecting an oxidizer and optionally a fuel under pressure into said molten glass bath by means of at least one hose, one end of which is immersed in said bath, said oxidizer being introduced in a molar amount less than the molar amount of the carbon-containing compounds, thus causing combustion of said waste and generation of hot synthesis gases; implementing heat exchange between a heat-transfer fluid and the hot synthesis gases in conditions allowing simultaneous recovery of at least part of their heat energy and at least part of the heat energy released by their combustion, air being injected sequentially into said gases during said heat exchange to cause self-ignition of the mixture of said gases and air, each injection increasing the degree of combustion.