Coating materials with minimized lubricant demand enable optimized tribological conditions in forming flat steel products and are also unobjectionable in relation to their effects on the environment. With such coating materials, steel components can be produced by forming flat steel products in forming machines. For example, a tribologically-active layer may be produced on at least one surface of a flat steel product or a forming machine used to form the flat steel product, wherein the at least one surface comes into contact with the opposing component during forming. The tribologically-active layer may be formed by coating the at least one surface with a coating material from a group consisting of aluminum sulfate, ammonium sulfate, iron sulfate, and magnesium sulfate. The flat steel product may be inserted into the forming machine to be formed into the steel component.”

Coating materials with minimized lubricant demand enable optimized tribological conditions in forming flat steel products and are also unobjectionable in relation to their effects on the environment. With such coating materials, steel components can be produced by forming flat steel products in forming machines. For example, a tribologically-active layer may be produced on at least one surface of a flat steel product or a forming machine used to form the flat steel product, wherein the at least one surface comes into contact with the opposing component during forming. The tribologically-active layer may be formed by coating the at least one surface with a coating material from a group consisting of aluminum sulfate, ammonium sulfate, iron sulfate, and magnesium sulfate. The flat steel product may be inserted into the forming machine to be formed into the steel component.”

A spherical annular seal member 38 is used in an exhaust pipe joint and includes a spherical annular base member 36 defined by a cylindrical inner surface 32, a partially convex spherical surface 33, large- and small-diameter side annular end faces 34 and 35 of the partially convex spherical surface 33, and an outer layer 37 formed integrally on the partially convex spherical surface 33 of the spherical annular base member 36. The spherical annular base member 36 includes a reinforcing member made from a metal wire net 5 and a heat-resistant material containing expanded graphite filling meshes of the metal wire net 5 of this reinforcing member and compressed in such a manner as to be formed integrally with this reinforcing member in mixed form. In the outer layer 37, the reinforcing member, the heat-resistant material, and the solid lubricant are integrated in mixed form.

A spherical annular seal member 38 is used in an exhaust pipe joint and includes a spherical annular base member 36 defined by a cylindrical inner surface 32, a partially convex spherical surface 33, large- and small-diameter side annular end faces 34 and 35 of the partially convex spherical surface 33, and an outer layer 37 formed integrally on the partially convex spherical surface 33 of the spherical annular base member 36. The spherical annular base member 36 includes a reinforcing member made from a metal wire net 5 and a heat-resistant material containing expanded graphite filling meshes of the metal wire net 5 of this reinforcing member and compressed in such a manner as to be formed integrally with this reinforcing member in mixed form. In the outer layer 37, the reinforcing member, the heat-resistant material, and the solid lubricant are integrated in mixed form.

A strain wave gearing has contact parts which are the portions to be lubricated other than the teeth of an externally toothed gear and an internally toothed gear, the contact parts being respectively lubricated with an inorganic lubricating powder having a lamellar crystal structure. The lubricating powder, during the operation of the strain wave gearing, is crushed between the contact surfaces of each of the contact parts to move and adhere to the contact surfaces, thereby forming thin surface films thereon. Additionally, the powder is thinly spread by pressure and reduced into finer particles to change into a shape which facilitates intrusion into the space between the contact surfaces. By both the fine particles having changed in shape and the surface films, the lubrication of the contact parts is maintained. Neither the fine particles nor the surface films are viscous.

A low friction wear surface with a coefficient of friction in the superlubric regime under a sliding and rolling movement. The low friction wear surface includes molybdenum disulfide and graphene oxide on a first wear surface with a tribolayer formed on a rough steel counter surface during the sliding and rolling movement. Methods of producing the low friction wear surface are also provided.

A method for preparing a super-lubricative multi-layer composite fullerene-like carbon layer/graphene-like boron nitride thin film is provided. A substrate is ultrasonically cleaned in absolute ethyl alcohol and acetone sequentially for 15 min. The substrate is cleaned by argon plasma bombardment for 15 min. A fullerene-like carbon layer A having an onion-like structure is prepared by high-vacuum medium-frequency magnetron sputtering for 30 s. A graphene-like boron nitride layer B is prepared by high-vacuum medium-frequency magnetron sputtering and coating device to sputter the elemental boron target for 30 s. Steps (3) and (4) are repeated 80 times to overlay the fullerene-like carbon layer A and the graphene-like boron nitride layer B in an alternate way. The super-lubricative multi-layer composite fullerene-like carbon layer/graphene-like boron nitride thin film has a large load capacity, and excellent wear resistance, high temperature resistance and super lubrication.

A process for solid lubricant filler powder used in abradable coating manufacture comprising mixing a bentonite clay and a hexagonal boron nitride powder to form a mixture of the bentonite clay and the hexagonal boron nitride powder; consolidating the bentonite clay and the hexagonal boron nitride powder to form a composite material; heat treating the composite material to at least 500 degrees centigrade; breaking up the composite material into a variety of sizes; and segregating the composite material to produce a final product of free flowing, low dust powder of composite hexagonal boron nitride and calcined bentonite.

A process for solid lubricant filler powder used in abradable coating manufacture comprising mixing a bentonite clay and a hexagonal boron nitride powder to form a mixture of the bentonite clay and the hexagonal boron nitride powder; consolidating the bentonite clay and the hexagonal boron nitride powder to form a composite material; heat treating the composite material to at least 500 degrees centigrade; breaking up the composite material into a variety of sizes; and segregating the composite material to produce a final product of free flowing, low dust powder of composite hexagonal boron nitride and calcined bentonite.

An oil-well metal pipe according to the present disclosure has a pipe main body including a first end portion and a second end portion. The pipe main body includes a pin formed at the first end portion, and a box formed at the second end portion. The pin includes a pin contact surface including an external thread part, and the box includes a box contact surface including an internal thread part. The oil-well metal pipe according to the present disclosure also includes a resin coating containing a resin, a solid lubricant powder, and copper phthalocyanine on or above at least one of the pin contact surface and the box contact surface.